Manitowoc Ice QF0800 Section, Ice Machine Sequence of Operation, QF2300, Prior To Start-Up

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QF2300

Section 4

Ice Machine Sequence of Operation

 

 

QF2300

PRIOR TO START-UP

When the toggle switch is placed in the “ice” position the following must occur prior to starting an ice making cycle.

A.The bin level probe must be open (bin level light off). If the probe is closed, (bin level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens, (bin level light off) before starting an ice making sequence. If the bin level probe is removed/disconnected the ice machine will not start.

B.The water level probe must be closed (water level light on) to start the compressor. If the water level probe is open, (water level light off) the control system waits until the water level probe closes before starting the compressor.

INITIAL START-UP 1A. Flush

Immediately after placing the toggle switch into ICE, the dump valve solenoid, and gearbox are energized. After

45seconds the dump valve de-energizes.

1B. Water Fill

After 45 seconds the water float valve solenoid is energized.

2. Freeze Cycle

When water contacts the water level probe the liquid line solenoid valve, equalization valve, compressor and condenser fan motor energize (condenser fan motor is wired through a fan cycling control).

The gear motor, compressor, condenser fan motor and water float valve solenoid remain energized as the ice machine makes ice. The water float valve will open and close automatically to maintain the proper water level.

AUTOMATIC SHUT-OFF 3A. Ice Run Out

Ice will build up in the bin until it contacts the bin level probe. After ice contacts the bin level probe for 30 continuous seconds the liquid line solenoid valve, equalization valve and compressor de-energizes.

To allow excess ice to run out, the gear motor and the water float valve solenoid remain energized for an additional 4 minutes, then de-energize.

3B. Water Drain

To allow water to drain from the evaporator, the dump valve energizes for 90 seconds, then de-energizes.

An 8-minute lockout starts when the compressor de- energizes. When the ice drops away from the bin level probe the ice machine will begin an initial start-up cycle, provided the “8-minute lockout” has expired.

8 Minute Lockout

The bin level light will flash until the 8-minute lockout expires.

After the 8 minute lockout expires the bin level light will de-energize.

The 8 minute lockout time can be overridden by moving the ON/OFF/CLEAN toggle switch from ICE to OFF then back to ICE.

FLUSH SEQUENCE IN THE “ICE” POSITION

After the ice machine has run for 100 hours the ice machine will stop making ice and perform a flush sequence. The flush sequence will remove minerals that have settled in the bottom of the evaporator. The entire flush sequence lasts approximately 11 minutes, after which the ice machine automatically resumes ice making and the 100 hour counter in the control board resets to zero.

NOTE: Flake ice machines use an auger to remove ice from the evaporator. Occasional noises (creaks, groans, or pops) are a normal part of the ice making process.

Part No. 80-1214-3

4-3

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Contents Flake / Chiplet Model Ice Machines Flake Models QF0400/QF0800 QF2200/QF2300Chiplet Models QC0700 Service ManualPERSONAL INJURY POTENTIAL Safety NoticesProcedural Notices Read These Before ProceedingManitowoc Cleaner and Sanitizer Table of ContentsSection Installation Instructions AccessoriesPreventative Maintenance Cleaning Procedure Table of Contents continuedSection Maintenance Exterior CleaningSafeGuard Indicator Lights Table of Contents continued SectionSection Troubleshooting Reset Procedure6-46 ICE/OFF/CLEAN Toggle SwitchCompressor Electrical Diagnostics Section Refrigeration SystemTable of Contents continued Revised 8/2003 MANITOWOC CLEANER AND SANITIZER Section General InformationHow to Read a Model Number AccessoriesModel/Serial Number Location General InformationSection Model/Serial Number LocationPARTS Owner Warranty Registration CardWarranty Coverage GENERALTHIS PAGE INTENTIONALLY LEFT BLANK QC700/QF800 AIR COOLED ICE MACHINE Section Installation InstructionsIce Machine Dimensions QF400 AIR COOLED ICE MACHINEInstallation Instructions Location of Remote Condensing Unit Location of Ice MachineIce Machine Head Section Clearance Requirements Ice Machine Heat of RejectionAir Baffle Leveling the Ice Storage BinCondenser Air Baffle QC700/QF800 Air-CooledIce Machines OnlyMINIMUM CIRCUIT AMPACITY Electrical ServiceVOLTAGE FUSE/CIRCUIT BREAKERRemote Condensing Unit Electrical RequirementsFor United Kingdom Only Ice Machine Head Section230/1/50 QF2200 ICE MACHINE HEAD SECTION 115/60/1QF2300 ICE MACHINE HEAD SECTION 115/60/1Remote Electrical Wiring Connections RFC2385 REMOTE CONDENSING UNIT 208-230/1/60RFC2085 REMOTE CONDENSING UNIT 208-230/1/60 POTABLE WATER INLET LINES Ice Machine Head Section Water Supply and DrainsCooling Tower Applications Water-CooledModels POTABLE WATER SUPPLYTypical Water Supply Drain Installation 2-10WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS USAGE WITH NON-MANITOWOC CONDENSING UNITS Refrigeration System Installation2-11 QF2200/RFC2085 AND QF2300/RFC2385 ONLYUnit Locations Are Within Guidelines Refrigeration Line Set Installation2-12 Step 1 Verify Ice Machine and Remote CondensingManitowoc S-TrapKit Service Loop2-13 C. SUCTION LINE OIL TRAPS2-14 Step 4 Connecting the line set2-15 Step 7 Leak Check The Refrigeration System Open Receiver Service Valve2-16 Torque Value’sSuction Shut Off Valve Insulation 2-172-18 QF400 Section Ice Machine OperationComponent Identification ICE MACHINE HEAD SECTION QC700/QF800RFC2385 Remote Condensing Unit Ice Machine OperationSection QF2300Operational Checks GENERALWATER LEVEL CHECK EXTERIOR CLEANING Interior Cleaning and SanitizingCleaning/Sanitizing Procedure Heavily Scaled Cleaning ProcedureStraighten Bent Condenser Fins CLEANING THE CONDENSERAir-CooledCondenser Self-Contained Air-CooledFilterMANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 3-10 part numberonly 3-11 REMOVAL OF PARTS FOR CLEANING/SANITIZINGWater Reservoir Cover Removal 3-12Water Level Probe Removal QC700/QF8003-13 QF2300 ShownFloat Valve Removal 3-14 Water Reservoir RemovalIce Diverter Removal Ice Chute Removal 3-153-16 Bin Door RemovalCabinet Removal Dump Valve Disassembly 3-17Water Dump Valve Pry Open the Water Regulating Valve Removal from Service/Winterization3-18 WATER COOLED CONDENSING UNITINITIAL START-UP1A. Flush Section Ice Machine Sequence of OperationQF400/QC700/QF800 PRIOR TO START-UPRemote Condensing Unit 3. Automatic Shut-Off Ice Machine Sequence of OperationQF2200 Remote Condensing Unit 2. FreezeQF2300 THIS PAGE INTENTIONALLY LEFT BLANK Checklist Section TroubleshootingSAFEGUARD INDICATOR LIGHTS TroubleshootingSafeguard Feature RESET PROCEDURENo Water Checklist TroubleshootingAnalyzing Why SafeGuards May Stop the Ice Machine SAFEGUARD MODES No WaterGear Motor Speed Gear Motor Speed ChecklistTemperature is Too High or Low QF400/QC700/QF800 Temperature Sensor Checklist QF400/QC700/QF800Temperature is Too High or Low QF2200 Only Temperature Sensor Checklist QF2200Gear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Energized Parts Charts Section Electrical SystemElectrical System QF2300 Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Section 6-10 Wiring Diagram Sequence of L1 Operation6-11 6-12 6-13 6-14 6-15 6-16 RFC2085 Initial Start-Up Remote Condensing Unit 6-17Initial Start-Up 6-18RFC2085 Initial Start-Up 6-196-20 RFC2085 Freeze Cycle 6-21QF2200 Automatic Shut-Off 6-22RFC2085 Automatic Shut-Off 6-236-24 8 Minute Lockout 6-256-26 Wiring Diagram Sequence of OperationRFC2385 6-276-28 6-29 6-30 6-31 6-32 6-33 QF2300 Automatic Shut-Off 6-346-35 Wiring Diagrams WIRING DIAGRAM LEGEND6-36 6-37 ICE MACHINE HEAD SECTION QF400115V/60Hz/1Ph - 230V/50Hz/1Ph QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-386-39 COMPRESSOR SECTION QC700/QF800115/60/1 - 230/50/1 ICE MACHINE HEAD SECTION QF2200 6-40RFC2085 230V/60HZ/1PH - 230/50/1 6-41RFC2085 208-230V/60HZ/3PH 6-42Diagram Shown During Freeze Cycle 6-43ICE MACHINE HEAD SECTION RFC2385 230V/60HZ/1PH - 230/50/1 6-44RFC2385 208-230V/60HZ/3PH 6-456-46 Control BoardCheck Procedure Component Specifications and DiagnosticsICE/OFF/CLEAN TOGGLE SWITCH Function Specifications6-48 6-49 MOTOR SPEED SENSOR FunctionFailure Modes WATER LEVEL PROBES Function 6-506-51 6-52 TEMPERATURE SENSOR FunctionTEMPERATURE/RESISTANCE CHART 6-53 CONTROL BOARD RELAYS FunctionMAIN FUSE Function 6-54 WATER FLOAT VALVE FunctionWATER LEVEL CHECK 6-55 HIGH PRESSURE CONTROL HPCO FunctionFunction FAN CYCLE CONTROL Function 6-56Check Motor Windings to Ground COMPRESSOR ELECTRICAL DIAGNOSTICS6-57 Check Resistance Ohm Values6-58 Diagnosing Start ComponentsRelay Operation Check QF400/QC700/QF800/QF2200/QF2300 Diagnosing An Ice Machine That Will Not RunDiagnosing A Condensing Unit That Will Not Run 6-596-60 Section Refrigeration System Tubing SchematicSV3082 Refrigeration System QF2200/RFC2085Condensing Unit QF2300/RFC2385 Refrigeration System Diagnostics BEFORE BEGINNING SERVICE ICE PRODUCTION/QUALITY CHECK Quality CheckIce Production Check INSTALLATION/VISUAL INSPECTION CHECKLIST WATER SYSTEM CHECKLISTSAFEGUARDS Procedure Discharge Pressure High ChecklistDischarge Pressure Low Checklist Suction Pressure High Checklist Suction Pressure Low ChecklistANALYZING SUCTION PRESSURE WATER REGULATING VALVE WATER-COOLEDMODELS ONLY EQUALIZATION VALVE QF2300 GeneralNormal Operation AnalysisAir-CooledCondensing Units 7-10HEADMASTER CONTROL VALVE Function FREEZE CYCLE OPERATION Air-CooledIce MachinesOperating Pressures 7-11QF400 SELF-CONTAINEDAIR COOLED 24 Hour Ice Production7-12 QC700 SELF-CONTAINEDAIR COOLEDQC700 SELF-CONTAINEDWATER COOLED 7-13 QF800 SELF-CONTAINEDAIR COOLEDQF800 SELF-CONTAINEDWATER COOLED 7-14 QF2200/RFC2085 REMOTE AIR COOLEDQF2300/RFC2385 REMOTE AIR COOLED Recovery/Evacuation Connections Refrigerant Recovery/Evacuation and RechargingREFRIGERANT RECOVERY/EVACUATION Normal Self-ContainedModel ProceduresRecovery/Evacuation QF2200/QF2300 7-16Connections Self-ContainedModel Charging Procedures 7-17Charging Connections 7-18 Remote Charging Procedures QF2200/QF2300SYSTEM CONTAMINATION CLEAN-UP General 7-19Determining Severity Of Contamination Mild System Contamination Cleanup Procedure Severe System Contamination Cleanup Procedure7-20 7-21 Using Pinch-OffTool 7-22SV1406 Remote Models SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF8007-23 FILTER-DRIERS Liquid Line Filter DrierRecycle REFRIGERANT DEFINITIONS RecoverNew Product Specifications 7-24Revised 8/2003 Attend A Manitowoc Factory Service School 1.New Refrigerant 3.Recovered or Recycled Refrigerant7-25 REFRIGERANT RE-USEPOLICY7-26
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