Manitowoc Ice QF0400, QF2300, QF0800, QC0700, QF2200 service manual Section Troubleshooting, Checklist

Page 53
Section 5

Section 5

Troubleshooting

Checklist

Problem

Possible Cause

To Correct

 

 

 

Ice machine does not operate.

No electrical power to the ice machine.

Replace the fuse/reset the breaker/turn on

 

 

main power switch/plug cord into receptacle.

 

Control Board fuse open

 

 

 

 

ICE/OFF/CLEAN toggle switch set improperly.

Move toggle switch to the ICE position.

 

 

 

 

8 minute lockout has not expired.

Bin level light will flash to indicate 8 minute

 

 

lockout has not expired. Refer to Sequence of

 

 

Operation

 

 

 

 

Bin level sensor is disconnected or is

Connect bin level sensor or remove ice

 

contacting the ice.

contacting probe.

 

 

 

 

High Pressure Control is open.

Clean condenser, check fan motor, check high

 

 

pressure control operation. Check for

 

 

refrigerant overcharge or non-condensables in

 

 

system.

 

 

 

Gear Motor runs but

Water reservoir is empty. (Water must contact

Open water service valve or clean float valve

compressor will not start.

the water level probe to start the compressor).

screen. Check water level probe

 

 

 

 

Water level probes out of position

Correct water level probe position.

 

 

 

Remotes Only

No electrical power to condensing unit

Replace the fuse/reset the breaker/turn on the

 

 

main power switch.

 

 

 

Ice machine stops and can be

The SafeGuard feature is stopping the ice

Refer to “SafeGuard Feature” in this section

restarted by moving the toggle

machine.

 

switch to OFF and back to ICE.

 

 

 

 

 

Ice quality is poor.

Poor incoming water quality.

Test the quality of the incoming water and

 

 

check filter.

 

 

 

 

Water filtration is poor.

Replace filter.

 

 

 

 

Incoming water temperature is above 90°F

Correct water temperature. (Verify check/

 

(32.3°C)

mixing valves in other equipment are working

 

 

properly). Connect the ice machine to a cold

 

 

water supply.

 

 

 

 

Water pressure is low.

Water pressure must remain between 20 and

 

 

80 psig.

 

 

 

 

Water softener is working improperly (if

Repair the water softener.

 

applicable).

 

 

 

 

Low ice capacity.

Water float valve screen is dirty.

Remove and clean the filter screen.

 

 

 

 

Incoming water supply is shut-off.

Open the water service valve.

 

 

 

 

Water dump valve is leaking.

Clean the dump valve.

 

 

 

 

Water Pressure is low.

Water pressure must remain between 20 and

 

 

80 psig.

 

 

 

 

Incoming water temperature is above 90°F

Correct water temperature. (verify check/

 

(32.2°C)

mixing valves in other equipment is working

 

 

properly)

 

 

 

 

Water float valve stuck open or leaking.

Remove the float valve and clean it.

 

 

 

Air-Cooled Models Only

Objects stacked around ice machine, blocking

Remove items blocking airflow.

 

airflow to condenser.

 

 

 

 

 

High air temperature around ice machine.

Air temperature must not exceed 110°F

 

 

(43.3°C)

 

 

 

 

Inadequate clearance around the ice machine.

Provide adequate clearance.

 

 

 

 

The condenser is dirty.

Clean the condenser.

 

 

 

Part No. 80-1214-3

Revised 8/2003

5-1

 

 

Image 53
Contents Chiplet Models QC0700 Flake Models QF0400/QF0800 QF2200/QF2300Service Manual Flake / Chiplet Model Ice MachinesProcedural Notices Safety NoticesRead These Before Proceeding PERSONAL INJURY POTENTIALSection Installation Instructions Table of ContentsAccessories Manitowoc Cleaner and SanitizerSection Maintenance Table of Contents continuedExterior Cleaning Preventative Maintenance Cleaning ProcedureSection Troubleshooting Table of Contents continued SectionReset Procedure SafeGuard Indicator LightsCompressor Electrical Diagnostics ICE/OFF/CLEAN Toggle SwitchSection Refrigeration System 6-46Table of Contents continued Revised 8/2003 How to Read a Model Number Section General InformationAccessories MANITOWOC CLEANER AND SANITIZERSection General InformationModel/Serial Number Location Model/Serial Number LocationWarranty Coverage Owner Warranty Registration CardGENERAL PARTSTHIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Dimensions Section Installation InstructionsQF400 AIR COOLED ICE MACHINE QC700/QF800 AIR COOLED ICE MACHINEInstallation Instructions Ice Machine Head Section Clearance Requirements Location of Ice MachineIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling the Ice Storage BinQC700/QF800 Air-CooledIce Machines Only Air BaffleVOLTAGE Electrical ServiceFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITYFor United Kingdom Only Electrical RequirementsIce Machine Head Section Remote Condensing UnitQF2300 ICE MACHINE HEAD SECTION QF2200 ICE MACHINE HEAD SECTION 115/60/1115/60/1 230/1/50RFC2085 REMOTE CONDENSING UNIT 208-230/1/60 Remote Electrical Wiring ConnectionsRFC2385 REMOTE CONDENSING UNIT 208-230/1/60 Cooling Tower Applications Water-CooledModels Ice Machine Head Section Water Supply and DrainsPOTABLE WATER SUPPLY POTABLE WATER INLET LINESWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Typical Water Supply Drain Installation2-10 2-11 Refrigeration System InstallationQF2200/RFC2085 AND QF2300/RFC2385 ONLY USAGE WITH NON-MANITOWOC CONDENSING UNITS2-12 Refrigeration Line Set InstallationStep 1 Verify Ice Machine and Remote Condensing Unit Locations Are Within Guidelines2-13 Service LoopC. SUCTION LINE OIL TRAPS Manitowoc S-TrapKit2-14 Step 4 Connecting the line set2-15 2-16 Open Receiver Service ValveTorque Value’s Step 7 Leak Check The Refrigeration SystemSuction Shut Off Valve Insulation 2-172-18 Component Identification Section Ice Machine OperationICE MACHINE HEAD SECTION QC700/QF800 QF400Section Ice Machine OperationQF2300 RFC2385 Remote Condensing UnitWATER LEVEL CHECK Operational ChecksGENERAL Cleaning/Sanitizing Procedure Interior Cleaning and SanitizingHeavily Scaled Cleaning Procedure EXTERIOR CLEANINGAir-CooledCondenser CLEANING THE CONDENSERSelf-Contained Air-CooledFilter Straighten Bent Condenser FinsMANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 only 3-10part number 3-11 REMOVAL OF PARTS FOR CLEANING/SANITIZINGWater Level Probe Removal 3-12QC700/QF800 Water Reservoir Cover RemovalFloat Valve Removal 3-13QF2300 Shown Ice Diverter Removal 3-14Water Reservoir Removal Ice Chute Removal 3-15Cabinet Removal 3-16Bin Door Removal Water Dump Valve Dump Valve Disassembly3-17 3-18 Removal from Service/WinterizationWATER COOLED CONDENSING UNIT Pry Open the Water Regulating ValveQF400/QC700/QF800 Section Ice Machine Sequence of OperationPRIOR TO START-UP INITIAL START-UP1A. FlushQF2200 Ice Machine Sequence of OperationRemote Condensing Unit 2. Freeze Remote Condensing Unit 3. Automatic Shut-OffQF2300 THIS PAGE INTENTIONALLY LEFT BLANK Checklist Section TroubleshootingSafeguard Feature TroubleshootingRESET PROCEDURE SAFEGUARD INDICATOR LIGHTSAnalyzing Why SafeGuards May Stop the Ice Machine TroubleshootingSAFEGUARD MODES No Water No Water ChecklistGear Motor Speed Gear Motor Speed ChecklistTemperature is Too High or Low QF400/QC700/QF800 Temperature Sensor Checklist QF400/QC700/QF800Temperature is Too High or Low QF2200 Only Temperature Sensor Checklist QF2200Gear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Energized Parts Charts Section Electrical SystemElectrical System Section Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Automatic Shut-Off 6-10 Wiring Diagram Sequence of L1 Operation6-11 6-12 6-13 6-14 6-15 6-16 RFC2085 Initial Start-Up Remote Condensing Unit 6-17Initial Start-Up 6-18RFC2085 Initial Start-Up 6-196-20 RFC2085 Freeze Cycle 6-21QF2200 Automatic Shut-Off 6-22RFC2085 Automatic Shut-Off 6-236-24 8 Minute Lockout 6-256-26 Wiring Diagram Sequence of OperationRFC2385 6-276-28 6-29 6-30 6-31 6-32 6-33 QF2300 Automatic Shut-Off 6-346-35 6-36 Wiring DiagramsWIRING DIAGRAM LEGEND 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-37ICE MACHINE HEAD SECTION QF400 QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-38115/60/1 - 230/50/1 6-39COMPRESSOR SECTION QC700/QF800 ICE MACHINE HEAD SECTION QF2200 6-40RFC2085 230V/60HZ/1PH - 230/50/1 6-41RFC2085 208-230V/60HZ/3PH 6-42ICE MACHINE HEAD SECTION Diagram Shown During Freeze Cycle6-43 RFC2385 230V/60HZ/1PH - 230/50/1 6-44RFC2385 208-230V/60HZ/3PH 6-456-46 Control BoardICE/OFF/CLEAN TOGGLE SWITCH Function Component Specifications and DiagnosticsSpecifications Check Procedure6-48 Failure Modes 6-49MOTOR SPEED SENSOR Function WATER LEVEL PROBES Function 6-506-51 TEMPERATURE/RESISTANCE CHART 6-52TEMPERATURE SENSOR Function MAIN FUSE Function 6-53CONTROL BOARD RELAYS Function WATER LEVEL CHECK 6-54WATER FLOAT VALVE Function Function 6-55HIGH PRESSURE CONTROL HPCO Function FAN CYCLE CONTROL Function 6-566-57 COMPRESSOR ELECTRICAL DIAGNOSTICSCheck Resistance Ohm Values Check Motor Windings to GroundRelay Operation Check 6-58Diagnosing Start Components Diagnosing A Condensing Unit That Will Not Run Diagnosing An Ice Machine That Will Not Run6-59 QF400/QC700/QF800/QF2200/QF23006-60 SV3082 Section Refrigeration SystemTubing Schematic Condensing Unit Refrigeration SystemQF2200/RFC2085 QF2300/RFC2385 Refrigeration System Diagnostics Ice Production Check BEFORE BEGINNING SERVICEICE PRODUCTION/QUALITY CHECK Quality Check SAFEGUARDS INSTALLATION/VISUAL INSPECTION CHECKLISTWATER SYSTEM CHECKLIST Discharge Pressure Low Checklist ProcedureDischarge Pressure High Checklist ANALYZING SUCTION PRESSURE Suction Pressure High ChecklistSuction Pressure Low Checklist Normal Operation EQUALIZATION VALVE QF2300 GeneralAnalysis WATER REGULATING VALVE WATER-COOLEDMODELS ONLYHEADMASTER CONTROL VALVE Function 7-10FREEZE CYCLE OPERATION Air-CooledIce Machines Air-CooledCondensing UnitsQF400 SELF-CONTAINEDAIR COOLED 7-1124 Hour Ice Production Operating PressuresQC700 SELF-CONTAINEDWATER COOLED 7-12QC700 SELF-CONTAINEDAIR COOLED QF800 SELF-CONTAINEDWATER COOLED 7-13QF800 SELF-CONTAINEDAIR COOLED QF2300/RFC2385 REMOTE AIR COOLED 7-14QF2200/RFC2085 REMOTE AIR COOLED REFRIGERANT RECOVERY/EVACUATION Refrigerant Recovery/Evacuation and RechargingNormal Self-ContainedModel Procedures Recovery/Evacuation ConnectionsConnections Recovery/Evacuation QF2200/QF23007-16 Charging Connections Self-ContainedModel Charging Procedures7-17 7-18 Remote Charging Procedures QF2200/QF2300Determining Severity Of Contamination SYSTEM CONTAMINATION CLEAN-UP General7-19 7-20 Mild System Contamination Cleanup ProcedureSevere System Contamination Cleanup Procedure 7-21 SV1406 Using Pinch-OffTool7-22 7-23 SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF800FILTER-DRIERS Liquid Line Filter Drier Remote ModelsNew Product Specifications REFRIGERANT DEFINITIONS Recover7-24 RecycleRevised 8/2003 Attend A Manitowoc Factory Service School 7-25 3.Recovered or Recycled RefrigerantREFRIGERANT RE-USEPOLICY 1.New Refrigerant7-26
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