Manitowoc Ice QF2300, QF0800, QC0700, QF0400 Section, Electrical System, Energized Parts Charts

Page 65
Manual background

Section 6

Electrical System

 

 

Energized Parts Charts

QF2300

 

 

Control Relays

 

 

 

Sensors

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

3

4

 

 

 

 

Ice Making

 

 

 

 

 

 

 

 

 

Liquid Line

 

 

 

 

Water

 

 

Length

Sequence Of

Solenoid/

 

 

 

Float

Bin Level

Gear Motor

 

 

Gear

Level

Of Time

Operation

Equalization

Dump Valve

 

Valve

Probe

Speed

 

Motor

Probe

 

 

Valve/

 

 

Coil

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START-UP

 

 

 

 

 

Not

 

Sensing for

 

 

 

 

 

 

Sensing for

Sensing No

 

1A. Water

Off

On

 

On

Off

Gear Motor

45 Seconds

 

Water

Ice Contact

Flush

 

 

 

 

 

Speed

 

 

 

 

 

 

Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensing for

 

Sensing for

Until Water

 

 

 

 

 

 

Sensing No

Contacts

1B. Water Fill

Off

Off

 

On

On

Water

Gear Motor

 

Ice Contact

Water Level

 

 

 

 

 

 

Level

Speed

 

 

 

 

 

 

 

Probe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Until Ice

FREEZE

 

 

 

 

 

Sensing for

 

Sensing for

Contacts Bin

 

 

 

 

 

Sensing No

Level Probe

SEQUENCE

On

Off

 

On

On

Water

Gear Motor

 

Ice Contact

for 3

2. Freeze

 

 

 

 

 

Level

Speed

 

 

 

 

 

 

Continuous

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minutes

 

 

 

 

 

 

 

 

 

 

AUTOMATIC

 

 

 

 

 

Not

 

Sensing for

 

SHUT-OFF

 

 

 

 

 

Sensing for

Sensing

 

Off

Off

 

On

On

Gear Motor

4 Minutes

3A. Ice Run

 

Water

Ice Contact

 

 

 

 

 

Speed

 

Out

 

 

 

 

 

Level

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

 

Not

 

3B. Drain

Off

On

 

Off

Off

Sensing for

Sensing

Sensing for

90 Seconds

Evaporator

(90 Seconds)

 

Water

Ice Contact

Gear Motor

 

 

 

 

 

 

 

 

 

 

 

Level

 

Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

 

Not

Until Ice No

AUTOMATIC

Off

Off

 

Off

Off

Sensing for

Sensing

Sensing for

Longer

SHUT-OFF

 

Water

Ice Contact

Gear Motor

Contacts Bin

 

 

 

 

 

 

 

 

 

 

 

Level

 

Speed

Level Probe

 

 

 

 

 

 

 

 

 

 

When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.

A.)The bin level probe must be open (Bin Level light off). If the probe is closed (Bin Level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens (Bin Level light off) before starting an ice making sequence.

If the bin level probe is disconnected from the control board, the ice machine will not start and will continuously flash the Bin Level light. The ice machine will remain off until:

1.The bin level probe is reconnected to the circuit board

2.The toggle switch is moved from ICE to OFF, then back to ICE.

B. The water level probe must be closed (Water Level light on) to start the compressor.

If the water level probe is open (Water Level light off), the control system waits until the water level probe closes before starting the compressor.

8-Minute Lockout - The Bin Level light will flash until the 8-minute lockout expires. After the 8-minute lockout expires, the Bin Level light will de-energize.

The 8-minute lockout time can be overridden by moving the ICE/OFF/CLEAN toggle switch from ICE to OFF, then back to ICE.

Part No. 80-1214-3

Revised 8/2003

6-3

 

 

Image 65
Contents Chiplet Models QC0700 Flake Models QF0400/QF0800 QF2200/QF2300Service Manual Flake / Chiplet Model Ice MachinesProcedural Notices Safety NoticesRead These Before Proceeding PERSONAL INJURY POTENTIALSection Installation Instructions Table of ContentsAccessories Manitowoc Cleaner and SanitizerSection Maintenance Table of Contents continuedExterior Cleaning Preventative Maintenance Cleaning ProcedureSection Troubleshooting Table of Contents continued SectionReset Procedure SafeGuard Indicator LightsCompressor Electrical Diagnostics ICE/OFF/CLEAN Toggle SwitchSection Refrigeration System 6-46Table of Contents continued Revised 8/2003 How to Read a Model Number Section General InformationAccessories MANITOWOC CLEANER AND SANITIZERSection General InformationModel/Serial Number Location Model/Serial Number LocationWarranty Coverage Owner Warranty Registration CardGENERAL PARTSTHIS PAGE INTENTIONALLY LEFT BLANK Ice Machine Dimensions Section Installation InstructionsQF400 AIR COOLED ICE MACHINE QC700/QF800 AIR COOLED ICE MACHINEInstallation Instructions Ice Machine Head Section Clearance Requirements Location of Ice MachineIce Machine Heat of Rejection Location of Remote Condensing UnitCondenser Air Baffle Leveling the Ice Storage BinQC700/QF800 Air-CooledIce Machines Only Air BaffleVOLTAGE Electrical ServiceFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITYFor United Kingdom Only Electrical RequirementsIce Machine Head Section Remote Condensing UnitQF2300 ICE MACHINE HEAD SECTION QF2200 ICE MACHINE HEAD SECTION 115/60/1115/60/1 230/1/50RFC2085 REMOTE CONDENSING UNIT 208-230/1/60 Remote Electrical Wiring ConnectionsRFC2385 REMOTE CONDENSING UNIT 208-230/1/60 Cooling Tower Applications Water-CooledModels Ice Machine Head Section Water Supply and DrainsPOTABLE WATER SUPPLY POTABLE WATER INLET LINESWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Typical Water Supply Drain Installation2-10 2-11 Refrigeration System InstallationQF2200/RFC2085 AND QF2300/RFC2385 ONLY USAGE WITH NON-MANITOWOC CONDENSING UNITS2-12 Refrigeration Line Set InstallationStep 1 Verify Ice Machine and Remote Condensing Unit Locations Are Within Guidelines2-13 Service LoopC. SUCTION LINE OIL TRAPS Manitowoc S-TrapKit2-14 Step 4 Connecting the line set2-15 2-16 Open Receiver Service ValveTorque Value’s Step 7 Leak Check The Refrigeration SystemSuction Shut Off Valve Insulation 2-172-18 Component Identification Section Ice Machine OperationICE MACHINE HEAD SECTION QC700/QF800 QF400Section Ice Machine OperationQF2300 RFC2385 Remote Condensing UnitWATER LEVEL CHECK Operational ChecksGENERAL Cleaning/Sanitizing Procedure Interior Cleaning and SanitizingHeavily Scaled Cleaning Procedure EXTERIOR CLEANINGAir-CooledCondenser CLEANING THE CONDENSERSelf-Contained Air-CooledFilter Straighten Bent Condenser FinsMANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 only 3-10part number 3-11 REMOVAL OF PARTS FOR CLEANING/SANITIZINGWater Level Probe Removal 3-12QC700/QF800 Water Reservoir Cover RemovalFloat Valve Removal 3-13QF2300 Shown Ice Diverter Removal 3-14Water Reservoir Removal Ice Chute Removal 3-15Cabinet Removal 3-16Bin Door Removal Water Dump Valve Dump Valve Disassembly3-17 3-18 Removal from Service/WinterizationWATER COOLED CONDENSING UNIT Pry Open the Water Regulating ValveQF400/QC700/QF800 Section Ice Machine Sequence of OperationPRIOR TO START-UP INITIAL START-UP1A. FlushQF2200 Ice Machine Sequence of OperationRemote Condensing Unit 2. Freeze Remote Condensing Unit 3. Automatic Shut-OffQF2300 THIS PAGE INTENTIONALLY LEFT BLANK Checklist Section TroubleshootingSafeguard Feature TroubleshootingRESET PROCEDURE SAFEGUARD INDICATOR LIGHTSAnalyzing Why SafeGuards May Stop the Ice Machine TroubleshootingSAFEGUARD MODES No Water No Water ChecklistGear Motor Speed Gear Motor Speed ChecklistTemperature is Too High or Low QF400/QC700/QF800 Temperature Sensor Checklist QF400/QC700/QF800Temperature is Too High or Low QF2200 Only Temperature Sensor Checklist QF2200Gear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Energized Parts Charts Section Electrical SystemElectrical System Section Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Automatic Shut-Off 6-10 Wiring Diagram Sequence of L1 Operation6-11 6-12 6-13 6-14 6-15 6-16 RFC2085 Initial Start-Up Remote Condensing Unit 6-17Initial Start-Up 6-18RFC2085 Initial Start-Up 6-196-20 RFC2085 Freeze Cycle 6-21QF2200 Automatic Shut-Off 6-22RFC2085 Automatic Shut-Off 6-236-24 8 Minute Lockout 6-256-26 Wiring Diagram Sequence of OperationRFC2385 6-276-28 6-29 6-30 6-31 6-32 6-33 QF2300 Automatic Shut-Off 6-346-35 6-36 Wiring DiagramsWIRING DIAGRAM LEGEND 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-37ICE MACHINE HEAD SECTION QF400 QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1Ph 6-38115/60/1 - 230/50/1 6-39COMPRESSOR SECTION QC700/QF800 ICE MACHINE HEAD SECTION QF2200 6-40RFC2085 230V/60HZ/1PH - 230/50/1 6-41RFC2085 208-230V/60HZ/3PH 6-42ICE MACHINE HEAD SECTION Diagram Shown During Freeze Cycle6-43 RFC2385 230V/60HZ/1PH - 230/50/1 6-44RFC2385 208-230V/60HZ/3PH 6-456-46 Control BoardICE/OFF/CLEAN TOGGLE SWITCH Function Component Specifications and DiagnosticsSpecifications Check Procedure6-48 Failure Modes 6-49MOTOR SPEED SENSOR Function WATER LEVEL PROBES Function 6-506-51 TEMPERATURE/RESISTANCE CHART 6-52TEMPERATURE SENSOR Function MAIN FUSE Function 6-53CONTROL BOARD RELAYS Function WATER LEVEL CHECK 6-54WATER FLOAT VALVE Function Function 6-55HIGH PRESSURE CONTROL HPCO Function FAN CYCLE CONTROL Function 6-566-57 COMPRESSOR ELECTRICAL DIAGNOSTICSCheck Resistance Ohm Values Check Motor Windings to GroundRelay Operation Check 6-58Diagnosing Start Components Diagnosing A Condensing Unit That Will Not Run Diagnosing An Ice Machine That Will Not Run6-59 QF400/QC700/QF800/QF2200/QF23006-60 SV3082 Section Refrigeration SystemTubing Schematic Condensing Unit Refrigeration SystemQF2200/RFC2085 QF2300/RFC2385 Refrigeration System Diagnostics Ice Production Check BEFORE BEGINNING SERVICEICE PRODUCTION/QUALITY CHECK Quality Check SAFEGUARDS INSTALLATION/VISUAL INSPECTION CHECKLISTWATER SYSTEM CHECKLIST Discharge Pressure Low Checklist ProcedureDischarge Pressure High Checklist ANALYZING SUCTION PRESSURE Suction Pressure High ChecklistSuction Pressure Low Checklist Normal Operation EQUALIZATION VALVE QF2300 GeneralAnalysis WATER REGULATING VALVE WATER-COOLEDMODELS ONLYHEADMASTER CONTROL VALVE Function 7-10FREEZE CYCLE OPERATION Air-CooledIce Machines Air-CooledCondensing UnitsQF400 SELF-CONTAINEDAIR COOLED 7-1124 Hour Ice Production Operating PressuresQC700 SELF-CONTAINEDWATER COOLED 7-12QC700 SELF-CONTAINEDAIR COOLED QF800 SELF-CONTAINEDWATER COOLED 7-13QF800 SELF-CONTAINEDAIR COOLED QF2300/RFC2385 REMOTE AIR COOLED 7-14QF2200/RFC2085 REMOTE AIR COOLED REFRIGERANT RECOVERY/EVACUATION Refrigerant Recovery/Evacuation and RechargingNormal Self-ContainedModel Procedures Recovery/Evacuation ConnectionsConnections Recovery/Evacuation QF2200/QF23007-16 Charging Connections Self-ContainedModel Charging Procedures7-17 7-18 Remote Charging Procedures QF2200/QF2300Determining Severity Of Contamination SYSTEM CONTAMINATION CLEAN-UP General7-19 7-20 Mild System Contamination Cleanup ProcedureSevere System Contamination Cleanup Procedure 7-21 SV1406 Using Pinch-OffTool7-22 7-23 SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF800FILTER-DRIERS Liquid Line Filter Drier Remote ModelsNew Product Specifications REFRIGERANT DEFINITIONS Recover7-24 RecycleRevised 8/2003 Attend A Manitowoc Factory Service School 7-25 3.Recovered or Recycled RefrigerantREFRIGERANT RE-USEPOLICY 1.New Refrigerant7-26
Related manuals
Manual 60 pages 62.23 Kb