Manitowoc Ice QF2200, QF2300, QF0800, QC0700 Electrical System, Section, Energized Parts Charts

Page 64
Electrical System

Electrical System

 

 

 

 

 

 

 

 

Section 6

 

 

 

 

 

 

 

 

 

 

Energized Parts Charts

 

 

 

 

 

 

 

QF2200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ice Making

 

Control Relays

 

 

Sensors

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

3

4

 

 

 

 

Length

Sequence

 

Water

 

 

Gear

 

 

 

 

 

Bin Level

Temperature

Liquid Line

 

 

Float

Of

Dump

Gear

Level

Motor

Of Time

Solenoid

 

Valve

Probe

Sensor

Operation

 

Valve

Motor

Probe

Speed

 

Valve

 

Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START-UP

 

 

 

 

 

Not

 

Not Sensing

Sensing

 

 

 

 

 

 

Sensing No

for Gear

 

1A. Water

Off

 

On

On

Off

Sensing for

for

45 Seconds

 

Ice Contact

Motor

Flush

 

 

 

 

 

Water Level

Temperature

 

 

 

 

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

 

Not Sensing

Sensing

Until Water

1B. Water

 

 

 

 

 

Sensing for

Sensing No

for Gear

Contacts

Off

 

Off

On

On

for

Fill

 

Water Level

Ice Contact

Motor

Water Level

 

 

 

 

 

Temperature

 

 

 

 

 

 

 

 

Speed

Probe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sensing for

 

Until Ice

 

 

 

 

 

 

 

 

123°F

 

 

 

 

 

 

 

 

 

Sensing

Contacts Bin

FREEZE

 

 

 

 

 

 

 

Immediately.

 

 

 

 

 

Sensing for

Sensing No

for Gear

Level Probe

SEQUENCE

On

 

Off

On

On

Sensing for

 

Water Level

Ice Contact

Motor

for 30

2. Freeze

 

 

 

 

 

30°F after 30

 

 

 

 

 

 

 

Speed

Continuous

 

 

 

 

 

 

 

 

min. of Ice

 

 

 

 

 

 

 

 

 

Seconds

 

 

 

 

 

 

 

 

Making

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUTOMATIC

 

 

 

 

 

 

 

Not Sensing

Sensing

 

SHUT-OFF

 

 

 

 

 

Sensing for

Sensing

for Gear

 

Off

 

Off

On

On

for

4 Minutes

3A. Ice Run

 

Water Level

Ice Contact

Motor

 

 

 

 

 

Temperature

 

Out

 

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

 

3B. Drain

Off

 

On

Off

Off

Not

Sensing

Not Sensing

Sensing

90 Seconds

 

Sensing for

for

for Gear

Evaporator

 

Ice Contact

 

 

 

 

 

Water Level

Temperature

Motor

 

 

 

 

 

 

 

 

 

 

Speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Not

Until Ice No

 

 

 

 

 

 

Not

 

Not Sensing

Sensing

AUTOMATIC

 

 

 

 

 

Sensing

Longer

Off

 

Off

Off

Off

Sensing for

for

for Gear

SHUT-OFF

 

Ice Contact

Contacts Bin

 

 

 

 

 

Water Level

Temperature

Motor

 

 

 

 

 

 

 

 

 

Speed

Level Probe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*After the liquid line solenoid valve energizes, the suction pressure will rise above the low-pressure switch cut-in (22 psig) and the compressor and condenser fan motor energize. The condenser fan motor remains energized during the entire freeze cycle, the head pressure control valve con- trols the discharge pressure.

When the toggle switch is placed in the ICE position, the following must occur prior to starting an ice making cycle.

A.)The bin level probe must be open (Bin Level light off). If the probe is closed (Bin Level light on) when the toggle switch is moved to ICE, the control system waits until the bin level probe opens (Bin Level light off) before starting an ice making sequence.

If the bin level probe is disconnected from the control board, the ice machine will not start and will continuously flash the Bin Level light. The ice machine will remain off until:

1.The bin level probe is reconnected to the circuit board

2.The toggle switch is moved from ICE to OFF, then back to ICE.

B. The water level probe must be closed (Water Level light on) to start the compressor.

If the water level probe is open (Water Level light off), the control system waits until the water level probe closes before starting the compressor.

8-Minute Lockout - The Bin Level light will flash until the 8-minute lockout expires. After the 8-minute lockout expires, the Bin Level light will de-energize.

The 8-minute lockout time can be overridden by moving the ICE/OFF/CLEAN toggle switch from ICE to OFF, then back to ICE.

6-2

Revised 8/2003

Part No. 80-1214-3

 

 

Image 64
Contents Flake Models QF0400/QF0800 QF2200/QF2300 Chiplet Models QC0700Service Manual Flake / Chiplet Model Ice MachinesSafety Notices Procedural NoticesRead These Before Proceeding PERSONAL INJURY POTENTIALTable of Contents Section Installation InstructionsAccessories Manitowoc Cleaner and SanitizerTable of Contents continued Section MaintenanceExterior Cleaning Preventative Maintenance Cleaning ProcedureTable of Contents continued Section Section TroubleshootingReset Procedure SafeGuard Indicator LightsICE/OFF/CLEAN Toggle Switch Compressor Electrical DiagnosticsSection Refrigeration System 6-46Table of Contents continued Table of Contents continued Section General Information How to Read a Model NumberAccessories MANITOWOC CLEANER AND SANITIZERGeneral Information SectionModel/Serial Number Location Model/Serial Number LocationOwner Warranty Registration Card Warranty CoverageGENERAL PARTSTHIS PAGE INTENTIONALLY LEFT BLANK Section Installation Instructions Ice Machine DimensionsQF400 AIR COOLED ICE MACHINE QC700/QF800 AIR COOLED ICE MACHINEInstallation Instructions Location of Ice Machine Ice Machine Head Section Clearance RequirementsIce Machine Heat of Rejection Location of Remote Condensing UnitLeveling the Ice Storage Bin Condenser Air BaffleQC700/QF800 Air-CooledIce Machines Only Air BaffleElectrical Service VOLTAGEFUSE/CIRCUIT BREAKER MINIMUM CIRCUIT AMPACITYElectrical Requirements For United Kingdom OnlyIce Machine Head Section Remote Condensing UnitQF2200 ICE MACHINE HEAD SECTION 115/60/1 QF2300 ICE MACHINE HEAD SECTION115/60/1 230/1/50RFC2385 REMOTE CONDENSING UNIT 208-230/1/60 Remote Electrical Wiring ConnectionsRFC2085 REMOTE CONDENSING UNIT 208-230/1/60 Ice Machine Head Section Water Supply and Drains Cooling Tower Applications Water-CooledModelsPOTABLE WATER SUPPLY POTABLE WATER INLET LINES2-10 Typical Water Supply Drain InstallationWATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS Refrigeration System Installation 2-11QF2200/RFC2085 AND QF2300/RFC2385 ONLY USAGE WITH NON-MANITOWOC CONDENSING UNITSRefrigeration Line Set Installation 2-12Step 1 Verify Ice Machine and Remote Condensing Unit Locations Are Within GuidelinesService Loop 2-13C. SUCTION LINE OIL TRAPS Manitowoc S-TrapKitStep 4 Connecting the line set 2-142-15 Open Receiver Service Valve 2-16Torque Value’s Step 7 Leak Check The Refrigeration System2-17 Suction Shut Off Valve Insulation2-18 Section Ice Machine Operation Component IdentificationICE MACHINE HEAD SECTION QC700/QF800 QF400Ice Machine Operation SectionQF2300 RFC2385 Remote Condensing UnitGENERAL Operational ChecksWATER LEVEL CHECK Interior Cleaning and Sanitizing Cleaning/Sanitizing ProcedureHeavily Scaled Cleaning Procedure EXTERIOR CLEANINGCLEANING THE CONDENSER Air-CooledCondenserSelf-Contained Air-CooledFilter Straighten Bent Condenser FinsMANITOWOC’S CLEANING TECHNOLOGY PREVENTATIVE MAINTENANCE CLEANING PROCEDURE QF400 CLEANING/SANITIZING PROCEDURE QC700/QF800/QF2300 CLEANING/SANITIZING PROCEDURE QF400 part number 3-10only REMOVAL OF PARTS FOR CLEANING/SANITIZING 3-113-12 Water Level Probe RemovalQC700/QF800 Water Reservoir Cover RemovalQF2300 Shown 3-13Float Valve Removal Water Reservoir Removal 3-14Ice Diverter Removal 3-15 Ice Chute RemovalBin Door Removal 3-16Cabinet Removal 3-17 Dump Valve DisassemblyWater Dump Valve Removal from Service/Winterization 3-18WATER COOLED CONDENSING UNIT Pry Open the Water Regulating ValveSection Ice Machine Sequence of Operation QF400/QC700/QF800PRIOR TO START-UP INITIAL START-UP1A. FlushIce Machine Sequence of Operation QF2200Remote Condensing Unit 2. Freeze Remote Condensing Unit 3. Automatic Shut-OffQF2300 THIS PAGE INTENTIONALLY LEFT BLANK Section Troubleshooting ChecklistTroubleshooting Safeguard FeatureRESET PROCEDURE SAFEGUARD INDICATOR LIGHTSTroubleshooting Analyzing Why SafeGuards May Stop the Ice MachineSAFEGUARD MODES No Water No Water ChecklistGear Motor Speed Checklist Gear Motor SpeedTemperature Sensor Checklist QF400/QC700/QF800 Temperature is Too High or Low QF400/QC700/QF800Temperature Sensor Checklist QF2200 Temperature is Too High or Low QF2200 OnlyGear Box Removal QF2200/QF2300 Evaporator Removal 5-10 Section Electrical System Energized Parts ChartsElectrical System Energized Parts Charts Wiring Diagram Sequence of OperationL1 1B. WATER FILL Freeze Cycle Automatic Shut-Off 3B. DRAIN EVAPORATOR Electrical System Wiring Diagram Sequence of L1 Operation 6-106-11 6-12 6-13 6-14 6-15 6-16 6-17 RFC2085 Initial Start-Up Remote Condensing Unit6-18 Initial Start-Up6-19 RFC2085 Initial Start-Up6-20 6-21 RFC2085 Freeze Cycle6-22 QF2200 Automatic Shut-Off6-23 RFC2085 Automatic Shut-Off6-24 6-25 8 Minute LockoutWiring Diagram Sequence of Operation 6-266-27 RFC23856-28 6-29 6-30 6-31 6-32 6-33 6-34 QF2300 Automatic Shut-Off6-35 WIRING DIAGRAM LEGEND Wiring Diagrams6-36 ICE MACHINE HEAD SECTION QF400 6-37115V/60Hz/1Ph - 230V/50Hz/1Ph 6-38 QC700/QF800 115V/60Hz/1Ph - 230V/50Hz/1PhCOMPRESSOR SECTION QC700/QF800 6-39115/60/1 - 230/50/1 6-40 ICE MACHINE HEAD SECTION QF22006-41 RFC2085 230V/60HZ/1PH - 230/50/16-42 RFC2085 208-230V/60HZ/3PH6-43 Diagram Shown During Freeze CycleICE MACHINE HEAD SECTION 6-44 RFC2385 230V/60HZ/1PH - 230/50/16-45 RFC2385 208-230V/60HZ/3PHControl Board 6-46Component Specifications and Diagnostics ICE/OFF/CLEAN TOGGLE SWITCH FunctionSpecifications Check Procedure6-48 MOTOR SPEED SENSOR Function 6-49Failure Modes 6-50 WATER LEVEL PROBES Function6-51 TEMPERATURE SENSOR Function 6-52TEMPERATURE/RESISTANCE CHART CONTROL BOARD RELAYS Function 6-53MAIN FUSE Function WATER FLOAT VALVE Function 6-54WATER LEVEL CHECK HIGH PRESSURE CONTROL HPCO Function 6-55Function 6-56 FAN CYCLE CONTROL FunctionCOMPRESSOR ELECTRICAL DIAGNOSTICS 6-57Check Resistance Ohm Values Check Motor Windings to GroundDiagnosing Start Components 6-58Relay Operation Check Diagnosing An Ice Machine That Will Not Run Diagnosing A Condensing Unit That Will Not Run6-59 QF400/QC700/QF800/QF2200/QF23006-60 Tubing Schematic Section Refrigeration SystemSV3082 QF2200/RFC2085 Refrigeration SystemCondensing Unit QF2300/RFC2385 Refrigeration System Diagnostics ICE PRODUCTION/QUALITY CHECK Quality Check BEFORE BEGINNING SERVICEIce Production Check WATER SYSTEM CHECKLIST INSTALLATION/VISUAL INSPECTION CHECKLISTSAFEGUARDS Discharge Pressure High Checklist ProcedureDischarge Pressure Low Checklist Suction Pressure Low Checklist Suction Pressure High ChecklistANALYZING SUCTION PRESSURE EQUALIZATION VALVE QF2300 General Normal OperationAnalysis WATER REGULATING VALVE WATER-COOLEDMODELS ONLY7-10 HEADMASTER CONTROL VALVE FunctionFREEZE CYCLE OPERATION Air-CooledIce Machines Air-CooledCondensing Units7-11 QF400 SELF-CONTAINEDAIR COOLED24 Hour Ice Production Operating PressuresQC700 SELF-CONTAINEDAIR COOLED 7-12QC700 SELF-CONTAINEDWATER COOLED QF800 SELF-CONTAINEDAIR COOLED 7-13QF800 SELF-CONTAINEDWATER COOLED QF2200/RFC2085 REMOTE AIR COOLED 7-14QF2300/RFC2385 REMOTE AIR COOLED Refrigerant Recovery/Evacuation and Recharging REFRIGERANT RECOVERY/EVACUATIONNormal Self-ContainedModel Procedures Recovery/Evacuation Connections7-16 Recovery/Evacuation QF2200/QF2300Connections 7-17 Self-ContainedModel Charging ProceduresCharging Connections Remote Charging Procedures QF2200/QF2300 7-187-19 SYSTEM CONTAMINATION CLEAN-UP GeneralDetermining Severity Of Contamination Severe System Contamination Cleanup Procedure Mild System Contamination Cleanup Procedure7-20 7-21 7-22 Using Pinch-OffToolSV1406 SUCTION CLEAN-UPFILTER/DRIER QF400/QC700/QF800 7-23FILTER-DRIERS Liquid Line Filter Drier Remote ModelsREFRIGERANT DEFINITIONS Recover New Product Specifications7-24 RecycleRevised 8/2003 Attend A Manitowoc Factory Service School 3.Recovered or Recycled Refrigerant 7-25REFRIGERANT RE-USEPOLICY 1.New Refrigerant7-26
Related manuals
Manual 60 pages 62.23 Kb