Keating Of Chicago Fryer user manual Troubleshooting Chart

Page 16

TROUBLESHOOTING CHART (continued)

Burners will not light.

a. Gas valve knob in incorrect position

a. Rotate gas valve knob to ON. Turn

 

(AA & CMG models).

power switch ON. Set thermostat to

 

 

desired temperature.

 

b. Switch not set to fry (BB & TS models).

 

 

 

b. Set MELT/IDLE/FRY switch (or

 

 

MELT/FRY switch) to FRY. Set

 

 

thermostat to desired temperature.

 

c. Thermostat is faulty.

 

 

 

c. Push and hold in Hi-Limit test button. If

 

 

burners come on, replace thermostat.

 

d. Fry/Off/Melt switch (BB & TS models) or

 

 

On/Off switch (AA & CMG models) is

d. Replace switch.

 

faulty.

 

 

e. Faulty gas valve.

e. Replace gas valve.

 

 

 

Fryer overshoots temperature setting.

a. Thermostat bulb improperly placed.

a. Adjust bulb position. See pages 11-12

 

 

Thermostat Bulb Positioning.

 

b. Thermostat out of calibration.

b. Calibrate thermostat. See page 11 –

 

 

Calibration.

 

 

 

Delayed ignition.

a. Dirty runner pilot tube or pilot orifice(s).

a. Turn fryer and manual gas valve off.

 

 

Clean orifice(s) and pilot tube.

 

b. Low pilot flame height.

b. Adjust pilot flame height.

 

c. Exhaust problems or drafts in kitchen.

c. Install or adjust flue restrictors. If

 

 

problem persists, contact your HVAC

 

 

representative.

 

d. Low gas supply or pressure.

d. Verify if size of incoming gas line to fryer

 

 

and manifold gas pressure are

 

 

adequate.

 

 

 

Oil in fryer vessel smokes.

a. Oil has begin to breakdown.

a. Replace oil.

 

b. High carbon content in oil.

b. Filter oil completely, replace if necessary.

 

c. Dirty fryer vessel.

c. Boil-out fryer.

 

d. Inferior grade of oil.

d. Check with supplier for the grade of oil

 

 

needed for your cooking applications.

 

e. Fryer is overheating.

e. Check calibration of thermostat (See

 

 

page 10) and replace if necessary.

 

f. Hi-Limit Control has failed.

f. Check if Hi-Limit trips at 425º F. If not,

 

 

replace Hi-Limit.

 

 

 

Fryer vessel boiling over.

a. Over-filling fryer with oil.

a. Fill fryer up to “Max Level” line as oil will

 

 

expand when heated.

 

b. Product overloaded in fryer vessel.

b. Follow recommended cooking

 

 

production figures in determining proper

 

 

size of loads

 

c. Oil breakdown causing foaming.

c. Replace oil.

 

d. Water in the cold zone.

d. Stir oil repeatedly with a paddle until

 

 

water boils off. Filter oil. If necessary,

 

 

allow oil to cool. Drain about one quart

 

 

of it to remove remaining water.

 

 

 

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Contents Instant Recovery GAS Fryer Series Post this Label in a Prominent Location On Your Unit If Equipment Arrives Damaged Minimum Clearance Suitable for NON Combustible Floors VentilationNational Code Requirement GAS Connections and Pipe SizeInstallation LevelingSTART-UP Procedure Shutdown ProcedureFilling AA Models Operating InstructionsSTART-UP Procedure Series 2006 BB Models Operating InstructionsSeries 2006 BB Spark Ignition Operating Instructions Series 2000 BB Models Operating InstructionsSeries 2000 TS Models Operating Instructions Series 2006 TS ModelsSeries 2009 TS Spark Ignition Models Operating Instructions First Filling FRY POTSeries 2000 2010 CPU Models Operating Instructions CookingShutdown Instructions TS Model Timer Operating InstructionsOIL Breakdown Cleaning and BOIL-OUT For a Single Fryer Safe & Easy Filter Side View Occurrence Solution Preventive Maintenance Chart Time OPERATOR/OWNER Frame HI-LIMIT Check BI-MONTHLY Thermostat CalibrationTroubleshooting Thermopile ReadingsService Diagnosis Troubleshooting ChartTroubleshooting Chart Troubleshooting Chart Ordering Parts GAS Fryer Parts List Models with UNI-POT Pages 17Description Models GAS Fryer Assembly Runner Pilot Assembly Series Control Panel AA & CM GAS Series QTY. DescriptionControl Panel BB GAS Series QTY DescriptionMagnetic Safety Switch Control Panel BB Spark Ignition SeriesControl Panel BB Spark Control Panel TS GAS SeriesControl Panel TS GAS Series Control Panel TS Spark Series 2009 for ALL Other ModelsControl Panel TS Spark Ignition Series 2007 for 34 X 24 ModelCPU Control Panel Series Spark Ignition Design Variations Basket Lift Power Supply BoxFigure 6-2Basket Lift Assembly Description QTYBasket Lift Power Supply BOX 2007 CPU & NON-CPU Electrical BOX Assembly GAS Fryer SeriesCM & AA 2000 Electrical Assembly Front Drain AA 2007 Electrical Assembly with Safe & Easy FilterPage Electrical Assembly not shown to scale 34 X 24 BB 2007 Electrical Assembly Front Drain BB 2006 Electrical Assembly with Safe & Easy FilterPage TS 2000 Electrical Assembly BB 2006 Spark Ignition with Safe & Easy FilterPage Page Page Page 34 X 24 TS 2007 Electrical Assembly Front Drain Page Electrical Assembly Spark Ignition with Safe & Easy Filter Page Page Page Basket Lift Electrical Assembly with CPU Models Series Page Page Service Information Keating Limited Warranty Card