Cornelius Carbonator and Ice Machine Troubleshooting Manual
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IntelliCarb Training Manual

Drains

Use a 1 - 1/2” rigid pipe (e.g. ABS on P.V.C.) this is to prevent kinking or collapsing. Make sure to leave a 4 inch air gap between the drain line and the floor drain.

CORNELIUS INTELLICARB CARBONATOR ASSEMBLY

1.Ice Drink / Drop-In Carbonator Pump & Motor Unit

Vent to Atmosphere Check Valve

Liquid Level Control Box

125 G.P.H. ProCon Water Pump

Preset CO2 Regulator (75P.S.I.)

High Torque Pump Motor

FIGURE 1

Carbonator Time Out Reset Switch

The board can be set to turn the carbonator off after three or seven minutes of continuos time. The fea- ture can also be disabled. See the carbonator instruction in this manual.

Carbonator

Time Out Reset

Switch

Time Out

Selector Pins

Liquid Level

Control Board

FIGURE 2

FIGURE 3

1.Locate carbonator assembly below dispenser no more than 6 feet away. Important: Make sure there is clearance for the liquid level control reset switch on the side of the control box to avoid accidentally tripping the switch. The control board has an internal timer to prevent the pump motor from running continuously. In the event of a water supply interruption or malfunction of the water level probe and/or motor relay circuit. If there is a time-out event, make necessary repairs to what caused the time out, then depress and release the reset switch to put the control board back in service. By moving a jumper on the control you can select either a 7 minute or 3 minute time out or this feature can also be disabled.

A.Hook-up a 3/8 ID water supply line 125 G.P.H. minimum (60 psig. max.) to pump inlet. Minimum flowing pressure is 30 psig. Important: Tap for non-carb water supply must be upstream of pump inlet. Do not tap in the pump outlet.

B.Hook-up a 3/8 (.375 ID) CO2 supply line (100 psig.) to the inlet of the pre-set CO2 regulator (75 psig.) on the Pump & Motor base. Note: If using a bulk CO2 tank as supply, tank pressure regulator must be set to 100-105 psig. The regulator on the bulk tank should be a second- ary.

Publication Number: TP01071

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© 2004, IMI Cornelius Inc.

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Introduction Unit DescriptionTheory of Operation DescriptionSpecifications Dimensions CO2 Operating PressureRequirements Delivery Inspection and UnpackingInstallation LEG OptionDrains Carbonator Time Out Reset SwitchCornelius Intellicarb Carbonator Assembly Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Gate Restrictor Plate AdjustmentMechanical Section ICE Diverter KIT To Remove Agitators For Cleaning 300 shown Removal and Replacement of AgitatorsDimensions & Capacities POST-MIX Valve SectionWater SET-UP InstructionsSame Volume Syrup/Water Flows From Orifices Lower Fluid Calculating Flow Rates Adjusting Flow RatesSyrup/Concentrate Setting Ratios Shurflo Shurflow OverviewShurflow Installation START-UP ProcedureTypical Installation PlumbingPlumbing Layout Plumbing Layout1xx Six Flavor Model Flow Diagram 1XX SIX Flavor ModelFlow Diagram Eight Flavor Models FlowFlow Diagram 2XX Eight Flavor Models 2xx Eight Flavor ModelsFlow Diagram 2XX TEN Flavor Models Flow Diagram 2xx Ten Flavor ModelsFlow Diagram 300 Twelve F Lavor ModelsFlow Twelve Flavor ModelsElectrical Section Electrical Box 1xx Single TransformerCarbonator Wiring Diagram Reset Connections1xx POW ER B Efore Servicing UnitSchematic SchematicWiring Diagram 2XX 120V Model 2xx 120V ModelWiring Diagram 2xx 220/240V ModelsWiring Diagram 2XX 220/240V Models Wiring Diagram 2xx 220/240V Models220/240V Models 300 2004, IMI Cornelius IncSchematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Pumping Capability TroubleshootingShurflow Troubleshooting Pumps in Series for Long Distances Pump Sanitizing / WinterizingPump Troubleshooting Operated without fluid for excessive period. Dry runDispenser Troubleshooting TroubleProbable Cause RemedyValve Troubleshooting Excess FoamOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductTest Solid State Level Control Carbonator TroubleshootingSolid State Carbonator Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
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