Cornelius Cold Beverage Dispenser manual Installation, LEG Option

Page 7

InelliCarb Training Manual

INSTALLATION

1.Locate the dispenser indoors on a level counter top.

A.LEG OPTION

Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply to permit shifting the position of the dispenser sufficiently to clean the area beneath it.

B.COUNTER MOUNTING

If counter mounted the ice drink dispenser must be sealed to the counter. The template drawing indicates where openings can be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions on the counter using the template drawings. Cut openings in counter.

Apply a continuous bead of NSF International (NSF) silastic sealant (Dow 732 or equal) approxi- mately 1/4--inch inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immedi- ately.

2.The beverage tubes, drain tube and power cord are routed through the large opening in the bottom of the unit. See the mounting template for locating the required clearance opening in the counter for these utility lines.

3.Drip tray assembly: Route the drain tube to an open drain with the end of the tube above the “flood” level of the drain. Use the tubing, fittings, clamps, and insulation provided with the Dispenser to assemble the drain. The completed drain line must pitch continuously downward and contain no “traps” or improper drainage will result. Must have a 4 inch air gap between drain line and drain.

NOTE: This equipment must be installed with adequate backflow protection to comply with fed- eral, state, and local codes.

NOTE: IMI Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCON- NECT SET (P/N 313867000) are recommended.

CAUTION: Check the minimum flow rate and the maximum pressure of the plain water inlet supply line. MINUMUM FLOW RATE MUST BE AT LEAST 125--GALLONS PER HOUR. If flow rate is less than 125- -gallons per hour, starving of the carbonator water pump will occur. Starving will damage the water pump and could cause the carbonator to time out. INCOMING PLAIN WATER INLET SUPPLY LINE WATER TO PUMP PRESSURE MUST REMAIN A MINIMUM OF 10--PSI BELOW THE CARBONATOR CO2 OPERATING PRESSURE. (Example: Carbonator CO2 operating pressure is 75--PSI and the maximum water pressure can be no more than 65--psi, etc.). Water over pressure (higher than CO2 operating pres- sure) can cause carbonator flooding, malfunction, and leakage through the carbonator relief valve. If water is exceeding maximum pressure specifications, a Water Pressure Regulator Kit (P/N 310150000) or equivalent must be installed in the plain water inlet supply line. If fitting connector is not available, water line must be 1/2” or 3/4” diameter with a shut off valve within 6 feet of the dispenser.

4.Locate the carbonator pump assembly and connect probe wires from Ice/Drink Unit and pump. Con- nect inlet water to pump and pump outlet to Ice/Drink Unit using 3/8--inch food--grade tubing.

NOTE: Locate carbonator assembly within 6 feet of the dispenser. Do not lengthen the control board harness.

5.Connect the beverage system product tubes as indicated in applicable Plumbing Flow Diagram, see page 19. This work should be done by a qualified service person.

NOTE: Water pressure for non carbonated beverages must be 60 P.S.I. minimum.

NOTE: See applicable Flow Diagram or Decal on the lower front of the unit for the location of syrup and water connections.

6.Clean the hopper interior.

7.Connect the two power cords to a 120 volt, 60 cycle, 3-wire grounded receptacle. For 220--240 Volt International Units, a 3--wire power cord is provided. An adapter plug for the particular country will need to be provided by the Installer.

© 2004, IMI Cornelius Inc.

- 3 -

Publication Number: TP01071

Page 6 Page 8
Image 7
Page 6 Page 8
Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Description IntroductionUnit Description Theory of OperationDelivery Inspection and Unpacking SpecificationsDimensions CO2 Operating Pressure RequirementsLEG Option InstallationCornelius Intellicarb Carbonator Assembly Carbonator Time Out Reset SwitchDrains Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Mechanical Section AdjustmentGate Restrictor Plate ICE Diverter KIT Removal and Replacement of Agitators To Remove Agitators For Cleaning 300 shownSET-UP Instructions Dimensions & CapacitiesPOST-MIX Valve Section WaterSame Volume Syrup/Water Flows From Orifices Lower Fluid Syrup/Concentrate Adjusting Flow RatesCalculating Flow Rates Setting Ratios Shurflow Overview ShurfloSTART-UP Procedure Shurflow InstallationPlumbing Typical InstallationPlumbing Layout Plumbing LayoutFlow Diagram Flow Diagram 1XX SIX Flavor Model1xx Six Flavor Model Flow Eight Flavor Models2xx Eight Flavor Models Flow Diagram 2XX Eight Flavor ModelsFlow Diagram 2xx Ten Flavor Models Flow Diagram 2XX TEN Flavor ModelsTwelve Flavor Models Flow Diagram 300 Twelve FLavor Models FlowElectrical Box 1xx Single Transformer Electrical SectionReset Connections Carbonator Wiring DiagramPOW ER B Efore Servicing Unit 1xxSchematic Schematic2xx 120V Model Wiring Diagram 2XX 120V Model2xx 220/240V Models Wiring DiagramWiring Diagram 2xx 220/240V Models Wiring Diagram 2XX 220/240V Models220/240V Models 2004, IMI Cornelius Inc 300Schematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Shurflow Troubleshooting TroubleshootingPumping Capability Pump Sanitizing / Winterizing Pumps in Series for Long DistancesOperated without fluid for excessive period. Dry run Pump TroubleshootingRemedy Dispenser TroubleshootingTrouble Probable CauseExcess Foam Valve TroubleshootingOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductSolid State Carbonator Level Control Carbonator TroubleshootingTest Solid State Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
Top Page Image Contents