Cornelius Cold Beverage Dispenser manual Pumps in Series for Long Distances

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IntelliCarb Training Manual

The chart indicates that heavy syrup with 1/2 oz./sec [15mL] flow-rate (per the illustration) can be sustained over a horizontal distance of 500 ft. [152M] when 3/8" I.D. [10mm] tubing is used.

Feet: Take 1% of 500 ft. (500 x 1%) = 5. Which then is multiplied by the 22 ft. vertical, (22 x 5) = 110 ft.

Subtract this product from the 500 ft. (500 - 110) =390. The results indicate a 390 ft. tubing run (horz./vert.) is possible, while the example only requires a distance of 370 ft.

Meters: Take 3% of 152M (152 x 3%) = 4.56. Which then is multiplied by the 6.7M vertical, (4.56 x 6.7) = 30.5M.

Subtract this product from the 152M (152-30.5)=121.5. The results indicate a 121.5M tubing run (horz./vert.) is possible, while the example only requires a distance of 113M.

NOTE: Had the example above resulted in a value that was equal to, or less than the nec- essary total tubing run, consider a larger I.D. tubing or installation of a pump(s) in series using a SHURflo Vacuum Regulator.

Pumps in Series for Long Distances

Long tubing runs or high vertical lift can be achieved by installing pumps in series. Standard SHURflo Beverage pumps are not designed to have positive pressure on the inlet side. The SHURflo Vacuum Regulating Valve (VRV) allows the pump to receive liquid from a pressurized source. By positioning a VRV at the inlet of the secondary pump, incoming pressure is reduced to zero, permitting syrup to be drawn in under vacuum.

SHURflo can recommend several other methods to meet the requirements for a particular installation, including Pressurized Inlet Pumps or Accumulators. Contact SHURflo for more information.

FIRST

SECOND

TO NEXT

PUMP

PUMP

VRV/PUMP

GAS IN

 

OR

 

 

DISPENSER

B-I-B

 

 

 

VRV

 

 

 

GAS TO NEXT

 

 

PUMP

Pump Sanitizing / Winterizing

Sanitization of the SHURflo Beverage Gas Pump is required. The frequency of Sanitization is dependant on the concentrate type and its manufacturer’s requirements. Factors which also affect the frequency of this procedure are: temperature, concentrate volatility, facility conditions, installation and equipment. The sanitizing procedure fulfills a required 10 minute contact time with a 200 ppm Sodium Hypochlorite solution. Refer to SHURflo Service Bulletin #1025 for the N.S.F. listed sanitizing procedure for the SHURflo pump (only). Pumps that are subjected to freezing (below 32° F [0°C]) must be purged of fluid to prevent damage. Refer to SHURflo Service Bulletin #1025 for complete winterizing procedure. Refer to the equipment manufacturer’s instructions for sanitizing and winterizing procedure for carbonators, dispensers and tubing.

Pumps that have been winterized and/or out of service for a period of time should be sanitized prior to being placed back in service.

Never apply pressure to the pump’s liquid inlet. Pressurized tanks may damage internal components if used to sanitize or purge fluid from the pump (operating or not).

Publication Number: TP01071

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© 2004, IMI Cornelius Inc.

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Introduction Unit DescriptionTheory of Operation DescriptionSpecifications Dimensions CO2 Operating PressureRequirements Delivery Inspection and UnpackingInstallation LEG OptionCornelius Intellicarb Carbonator Assembly Carbonator Time Out Reset SwitchDrains Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Mechanical Section AdjustmentGate Restrictor Plate ICE Diverter KIT To Remove Agitators For Cleaning 300 shown Removal and Replacement of AgitatorsDimensions & Capacities POST-MIX Valve SectionWater SET-UP InstructionsSame Volume Syrup/Water Flows From Orifices Lower Fluid Syrup/Concentrate Adjusting Flow RatesCalculating Flow Rates Setting Ratios Shurflo Shurflow OverviewShurflow Installation START-UP ProcedureTypical Installation PlumbingPlumbing Layout Plumbing LayoutFlow Diagram Flow Diagram 1XX SIX Flavor Model1xx Six Flavor Model Eight Flavor Models FlowFlow Diagram 2XX Eight Flavor Models 2xx Eight Flavor ModelsFlow Diagram 2XX TEN Flavor Models Flow Diagram 2xx Ten Flavor ModelsFlow Diagram 300 Twelve F Lavor ModelsFlow Twelve Flavor ModelsElectrical Section Electrical Box 1xx Single TransformerCarbonator Wiring Diagram Reset Connections1xx POW ER B Efore Servicing UnitSchematic SchematicWiring Diagram 2XX 120V Model 2xx 120V ModelWiring Diagram 2xx 220/240V ModelsWiring Diagram 2XX 220/240V Models Wiring Diagram 2xx 220/240V Models220/240V Models 300 2004, IMI Cornelius IncSchematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Shurflow Troubleshooting TroubleshootingPumping Capability Pumps in Series for Long Distances Pump Sanitizing / WinterizingPump Troubleshooting Operated without fluid for excessive period. Dry runDispenser Troubleshooting TroubleProbable Cause RemedyValve Troubleshooting Excess FoamOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductSolid State Carbonator Level Control Carbonator TroubleshootingTest Solid State Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
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