Cornelius Comprehensive Troubleshooting for Carbonators and Soda Machines

Page 47

IntelliCarb Training Manual

CARBONATOR TROUBLESHOOTING

WARNING: Disconnect electrical power to the unit to prevent personal injury before attempting any internal maintenance. Only qualified personnel should service the internal components or the elec- trical wiring.

If repairs to the carbonated water or the plain water systems must be made, disconnect electrical power to the Unit, then shut off CO2 and plain water sources. Dispense from dispensing valve until carbonator tank CO2 pressure has been relieved.

Trouble

CARBONATOR WILL NOT OPERATE.

WATER PUMP MOTOR WILL NOT SHUT OFF. ERRATIC CYCLING OF

CARBONATOR. WATER PUMP MOTOR OPERATES BUT WATER PUMP DOES NOT PUMP WATER.

CARBONATOR CARBON- ATED WATER CAPACITY TOO LOW

Probable Cause

A. Power cord unplugged or circuit breaker open in panel box. Inoperative carbonator.

B. Inoperative carbonator.

A. Carbonator internal problem.

A. Carbonator internal problem.

A. Carbonator internal problems or a water supply line problem.

A. Carbonator internal problems or a water supply line problem.

B. Water filter clogged.

Remedy

A. Plug in power cord or reset circuit breaker.

B. Call a qualified Service Person.

A. Call a qualified Service Person.

A. Call a qualified Service Person.

A. Call a qualified Service Person.

A. Call a qualified Service Person.

B. Replace water filter.

Solid State Carbonator Level Control

 

MATING CONNECTION

 

 

ORANGE

GREEN

 

 

 

RED

GROUND

 

WIRING HARNESS

 

TERMINAL

 

 

C

PROBE ASS’Y

 

HI

 

 

LO

SHORT ELECTRODE

 

 

 

LONG ELECTRODE

CARBONATED LIQUID

CARBONATOR TANK

 

 

LEVEL CONTROL

 

 

FIGURE 40

NOTE: Carbonators that are equipped with a pump safety thermostat will have a black wire instead of green connected to the C terminal.

Test Solid State Level Control

1.Remove all wires and: Carb. motor should run.

2.Jumper C to HI:

Carb. motor should stop. Do not remove jumper wire.

3.Jumper LO to C:

Motor should remain stopped.

4.Remove 1st jumper from C and HI: Motor should remain stopped.

5.Remove 2nd jumper from C and LO: Motor should start.

If level control passes all above test, replace probe.

2ND JUMP

C

1ST JUMP

HI ORANGE

LO RED

FIGURE 41

© 2004, IMI Cornelius Inc.

- 43 -

Publication Number: TP01071

Image 47
Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Description IntroductionUnit Description Theory of OperationDelivery Inspection and Unpacking SpecificationsDimensions CO2 Operating Pressure RequirementsLEG Option InstallationDrains Carbonator Time Out Reset SwitchCornelius Intellicarb Carbonator Assembly Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Gate Restrictor Plate AdjustmentMechanical Section ICE Diverter KIT Removal and Replacement of Agitators To Remove Agitators For Cleaning 300 shownSET-UP Instructions Dimensions & CapacitiesPOST-MIX Valve Section WaterSame Volume Syrup/Water Flows From Orifices Lower Fluid Calculating Flow Rates Adjusting Flow RatesSyrup/Concentrate Setting Ratios Shurflow Overview ShurfloSTART-UP Procedure Shurflow InstallationPlumbing Typical InstallationPlumbing Layout Plumbing Layout1xx Six Flavor Model Flow Diagram 1XX SIX Flavor ModelFlow Diagram Flow Eight Flavor Models2xx Eight Flavor Models Flow Diagram 2XX Eight Flavor ModelsFlow Diagram 2xx Ten Flavor Models Flow Diagram 2XX TEN Flavor ModelsTwelve Flavor Models Flow Diagram 300 Twelve FLavor Models FlowElectrical Box 1xx Single Transformer Electrical SectionReset Connections Carbonator Wiring DiagramPOW ER B Efore Servicing Unit 1xxSchematic Schematic2xx 120V Model Wiring Diagram 2XX 120V Model2xx 220/240V Models Wiring DiagramWiring Diagram 2xx 220/240V Models Wiring Diagram 2XX 220/240V Models220/240V Models 2004, IMI Cornelius Inc 300Schematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Pumping Capability TroubleshootingShurflow Troubleshooting Pump Sanitizing / Winterizing Pumps in Series for Long DistancesOperated without fluid for excessive period. Dry run Pump TroubleshootingRemedy Dispenser TroubleshootingTrouble Probable CauseExcess Foam Valve TroubleshootingOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductTest Solid State Level Control Carbonator TroubleshootingSolid State Carbonator Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.