Cornelius Cold Beverage Dispenser manual Shurflow Installation, START-UP Procedure

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IntelliCarb Training Manual

SHURFLOW INSTALLATION

•As indicated on the pump, the outlet port is to be mounted up.

•Pumps are to be mounted at the same level or higher than the B-I-B. The best choice is to have the pump above the B-I-B.

•INLET tubing from the B-I-B to the pump use; 3/8" I.D. [10mm] minimum, heavy wall (1/8" [3mm]) clear, NSF listed vacuum tubing. Inlet tubing should not have excessive length. Tub- ing that is allowed to drape down can trap air in the B-I-B creating a potential for pump "sold- out" problems. The maximum vertical distance from the bottom of the B-I-B to the pump must not exceed 5 ft [1.5 M ]. Maximum inlet tubing length is 10 ft. [3 M ].

•If plumbing multiple B-I-B’s to a pump, B-I-B's should be "Teed" side-by-sidehorizontally, rather than one on top of the other (vertically).

•OUTLET tubing from the pump to the dispenser should be high pressure rated and NSF listed. Consult "Pumping Capability" (see page 2) for appropiate tubing I.D.

•Always cut CO2 and outlet tubing at least 2 ft. [.6 M] longer to provide a "service loop" so the B-I-B rack can be moved for cleaning or service.

•Use new (clean), 1/4" I.D. [6 mm], flexible, high pressure, braided tubing from the CO2 / air regulator to the pump.

NEVER connect a transfer tank "system" in series with a B-I-B system. Syrup contaminants in old components may work their way through the air supply causing premature failure of the gas pump. Gas used to operate pumps MUST be clean and contain no contaminants (syrup, oil, rust, water, etc). Air compressors may be used with proper particle filters and moisture separators. Air storage tanks should be drained regularly. Pumps subjected to contaminated air are not covered by warranty.

High concentrations of CO2 can be fatal as it will displace the air from non-ventilated areas. Pumps operated by CO2 must be in ventilated areas.

If placed in a confined area (basement, closet, cooler box, etc.), exhaust fans capable of changing the room air on a continuous basis should be used.

•All tubing connections must be secured with stainless steel, stepless Oetiker ® clamps.

•Cable-tie all tubing securely to prevent kinks or sags that inhibit performance or cause damage to the pump fittings.

START-UP PROCEDURE

1.Confirm that all tubing connections are properly clamped, fittings are tight, and tubing is not kinked. Install bag connector to the B-I-B.

2.Adjust gas regulator to about 20 psi. [1.4 bar] allowing the pump to stroke slowly.

3.Operate the valve until all air trapped within the tubing has been purged.

4.Once the air has been purged, adjust the CO2 regulator to the pressure necessary to main- tain the desired brix. The most efficient gas usage occurs at 40 psi. [2.8 bar]. MAXIMUM static gas pressure to the pump is 85 psi. [5.8 bar], minimum 20 psi. [1.4 bar].

Flowrates that result in a stroke-rate of more than two strokes per second will decrease pump life. (Consult factory) Pump failure due to "overrunning" is not covered by the limited warranty.

To prevent air from entering the system always leave the bag connector attached to the empty B-I-B until a new B-I-B can be installed. Air entered into the system, via air in the bags or vacuum leaks, may cause brix fluctuation, foaming, spitting, non-operation of the vacuum sold- out or pump "run-on" with the valve closed. Symptoms of this kind can lead to a misdiagnosis of the

pump.

Publication Number: TP01071

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© 2004, IMI Cornelius Inc.

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Introduction Unit DescriptionTheory of Operation DescriptionSpecifications Dimensions CO2 Operating PressureRequirements Delivery Inspection and UnpackingInstallation LEG OptionDrains Carbonator Time Out Reset SwitchCornelius Intellicarb Carbonator Assembly Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Gate Restrictor Plate AdjustmentMechanical Section ICE Diverter KIT To Remove Agitators For Cleaning 300 shown Removal and Replacement of AgitatorsDimensions & Capacities POST-MIX Valve SectionWater SET-UP InstructionsSame Volume Syrup/Water Flows From Orifices Lower Fluid Calculating Flow Rates Adjusting Flow RatesSyrup/Concentrate Setting Ratios Shurflo Shurflow OverviewShurflow Installation START-UP ProcedureTypical Installation PlumbingPlumbing Layout Plumbing Layout1xx Six Flavor Model Flow Diagram 1XX SIX Flavor ModelFlow Diagram Eight Flavor Models FlowFlow Diagram 2XX Eight Flavor Models 2xx Eight Flavor ModelsFlow Diagram 2XX TEN Flavor Models Flow Diagram 2xx Ten Flavor ModelsFlow Diagram 300 Twelve F Lavor ModelsFlow Twelve Flavor ModelsElectrical Section Electrical Box 1xx Single TransformerCarbonator Wiring Diagram Reset Connections1xx POW ER B Efore Servicing UnitSchematic SchematicWiring Diagram 2XX 120V Model 2xx 120V ModelWiring Diagram 2xx 220/240V ModelsWiring Diagram 2XX 220/240V Models Wiring Diagram 2xx 220/240V Models220/240V Models 300 2004, IMI Cornelius IncSchematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Pumping Capability TroubleshootingShurflow Troubleshooting Pumps in Series for Long Distances Pump Sanitizing / WinterizingPump Troubleshooting Operated without fluid for excessive period. Dry runDispenser Troubleshooting TroubleProbable Cause RemedyValve Troubleshooting Excess FoamOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductTest Solid State Level Control Carbonator TroubleshootingSolid State Carbonator Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
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