Cornelius Cold Beverage Dispenser manual Introduction, Unit Description, Theory of Operation

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InelliCarb Training Manual

INTRODUCTION

UNIT DESCRIPTION

•Built-in cold carbonator produces bottle-quality drinks every time

•No seasonal CO2 adjustments required for changes in water temperature

•A complete system for simplified installation

•Reduces service frequency and lowers equipment life cost

•Generates increased beverage sales and greater consumer satisfaction

•Illuminated merchandiser delivers unique, high impact marketing message

•Ice used to cool cold plate kept separate from ice dispensed into cups

•One piece ABS thermoformed plastic ice storage hopper. Durabide™ design provides durability and ensures all ice in the hopper is dispensable

•Unit readily accepts top mount cubers with manual ice fill capability

THEORY OF OPERATION

The rate of CO2 solubility increases with cold water. IntelliCarb System provides pre–chilled cold water from the cold plate and mix with CO2 in the carbonator tank. The water is introduced into the tank with a high volume 125gph Procon pump and high torque motor.

The amount of carbonated water reserve is controlled by a probe mounted in the tank. The probe is called a “liquid level probe”. The liquid level probe senses the water level in the tank. Probe controls the pump “ON” and “OFF” cycle through the electronic board called “liquid level board”.

NOTE: The probe works on a 5 M.V. D.C. current that continually reverses direction to prevent probe corrosion.

DESCRIPTION

The “Enduro IntelliCarb” series of ice dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be automatically filled with ice from a top mounted ice machine or manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4 inch in size), cubelets, and hard-chipped or cracked ice. In addition, the units include beverage faucets, a cold plate, an internal carbonator tank and an external pump for the carbonator, and are designed to be supplied direct from syrup tanks with no additional cooling required.

IMPORTANT: For dispensing compressed or extruded style ice, an Ice Diverter Kit must be installed on the dispenser, see FIGURE 13 on page 9.

© 2004, IMI Cornelius Inc.

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Publication Number: TP01071

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Unit Description IntroductionTheory of Operation DescriptionDimensions CO2 Operating Pressure SpecificationsRequirements Delivery Inspection and UnpackingLEG Option InstallationDrains Carbonator Time Out Reset SwitchCornelius Intellicarb Carbonator Assembly Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Gate Restrictor Plate AdjustmentMechanical Section ICE Diverter KIT Removal and Replacement of Agitators To Remove Agitators For Cleaning 300 shownPOST-MIX Valve Section Dimensions & CapacitiesWater SET-UP InstructionsSame Volume Syrup/Water Flows From Orifices Lower Fluid Calculating Flow Rates Adjusting Flow RatesSyrup/Concentrate Setting Ratios Shurflow Overview ShurfloSTART-UP Procedure Shurflow InstallationPlumbing Typical InstallationPlumbing Layout Plumbing Layout1xx Six Flavor Model Flow Diagram 1XX SIX Flavor ModelFlow Diagram Flow Eight Flavor Models2xx Eight Flavor Models Flow Diagram 2XX Eight Flavor ModelsFlow Diagram 2xx Ten Flavor Models Flow Diagram 2XX TEN Flavor ModelsLavor Models Flow Diagram 300 Twelve FFlow Twelve Flavor ModelsElectrical Box 1xx Single Transformer Electrical SectionReset Connections Carbonator Wiring DiagramPOW ER B Efore Servicing Unit 1xxSchematic Schematic2xx 120V Model Wiring Diagram 2XX 120V Model2xx 220/240V Models Wiring DiagramWiring Diagram 2xx 220/240V Models Wiring Diagram 2XX 220/240V Models220/240V Models 2004, IMI Cornelius Inc 300Schematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Pumping Capability TroubleshootingShurflow Troubleshooting Pump Sanitizing / Winterizing Pumps in Series for Long DistancesOperated without fluid for excessive period. Dry run Pump TroubleshootingTrouble Dispenser TroubleshootingProbable Cause RemedyExcess Foam Valve TroubleshootingOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductTest Solid State Level Control Carbonator TroubleshootingSolid State Carbonator Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
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