Cornelius Soda Machine Troubleshooting Guide for Effective Solutions

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IntelliCarb Training Manual

DISPENSER TROUBLESHOOTING

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.

Trouble

BLOWN FUSE OR CIRCUIT BREAKER.

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN.

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS.

ICE DISPENSES CONTINU- OUSLY.

SLUSHY ICE. WATER IN HOPPER.

BEVERAGES DO NOT DIS- PENSE

BEVERAGES TOO SWEET

Probable Cause

A. Short circuit in wiring

B. Inoperable gate solenoid.

C. Inoperable agitator motor. A. No power.

B. Bent depressor plate (does not actuate switch).

C. Inoperable dispensing switch. A. Inoperable gate solenoid.

B. Excessive pressure against gate slide.

C. Inoperable rectifier.

A. Stuck or bent depressor plate (does not release switch).

B. Inoperable dispensing switch.

C. Improper switch installation.

A. Blocked drain.

B. Unit not sitting level.

C. Poor ice quality due to water qual- ity or icemaker problems.

D. Improper use of flaked ice. A. No 24 volts power to faucets.

B. No CO 2 pressure.

A. Carbonator not operating.

Remedy

A. Repair wiring.

B. Replace gate solenoid.

C. Replace agitator motor.

A. Restore power.

B. Replace depressor plate.

C. Replace dispensing switch. A. Replace gate solenoid.

B. Adjust gate slide.

C. Replace rectifier.

A. Replace depressor plate.

B. Replace dispensing switch.

C. Make sure switch is installed properly.

A. Unplug drain.

B. Level the unit.

C. Correct water quality or repair ice- maker.

D. Call Service Person.

A. Restore 24 volt power to faucets.

B. Restore CO 2 pressure.

A. Repair carbonator.

Publication Number: TP01071

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© 2004, IMI Cornelius Inc.

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Theory of Operation IntroductionUnit Description DescriptionRequirements SpecificationsDimensions CO2 Operating Pressure Delivery Inspection and UnpackingInstallation LEG OptionCarbonator Time Out Reset Switch Cornelius Intellicarb Carbonator AssemblyDrains Carbonator Relief Valve Locations Ice Drink Model ED175BCH Lower Front Panel RemovedTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Adjustment Mechanical SectionGate Restrictor Plate ICE Diverter KIT To Remove Agitators For Cleaning 300 shown Removal and Replacement of AgitatorsWater Dimensions & CapacitiesPOST-MIX Valve Section SET-UP InstructionsSame Volume Syrup/Water Flows From Orifices Lower Fluid Adjusting Flow Rates Syrup/ConcentrateCalculating Flow Rates Setting Ratios Shurflo Shurflow OverviewShurflow Installation START-UP ProcedureTypical Installation PlumbingPlumbing Layout Plumbing LayoutFlow Diagram 1XX SIX Flavor Model Flow Diagram1xx Six Flavor Model Eight Flavor Models FlowFlow Diagram 2XX Eight Flavor Models 2xx Eight Flavor ModelsFlow Diagram 2XX TEN Flavor Models Flow Diagram 2xx Ten Flavor ModelsFlow Flow Diagram 300 Twelve FLavor Models Twelve Flavor ModelsElectrical Section Electrical Box 1xx Single TransformerCarbonator Wiring Diagram Reset Connections1xx POW ER B Efore Servicing UnitSchematic SchematicWiring Diagram 2XX 120V Model 2xx 120V ModelWiring Diagram 2xx 220/240V ModelsWiring Diagram 2XX 220/240V Models Wiring Diagram 2xx 220/240V Models220/240V Models 300 2004, IMI Cornelius IncSchematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Troubleshooting Shurflow TroubleshootingPumping Capability Pumps in Series for Long Distances Pump Sanitizing / WinterizingPump Troubleshooting Operated without fluid for excessive period. Dry runProbable Cause Dispenser TroubleshootingTrouble RemedyValve Troubleshooting Excess FoamOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductCarbonator Troubleshooting Solid State Carbonator Level ControlTest Solid State Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.