Cornelius Cold Beverage Dispenser manual Shurflow Overview

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IntelliCarb Training Manual

SHURFLO

SHURFLOW OVERVIEW

SHURflo’s Beverage Gas Pump supplies syrup under pressure to a post-mix dispenser, which mixes the syrup with water to an exact ratio (brix). The pump is used in conjunction with non-pressurized Bag-In- Box (B-I-B) containers and a bag connector (Q.D.) fitting.

The pump can be operated on regulated CO2, nitrogen or compressed filtered air. The compressed gas drives the pump and is not in contact with the syrup. Separate syrup and gas chambers prevent contamination, foaming, and purging of the tubing when the B-I-B has emptied.

The pump retains pressure in the outlet line, operating only when syrup is needed. When the dispenser valve is opened, the pump reacts to the pressure drop by operating to maintain pressure in the line. When the dispenser is closed, the incoming gas and output syrup pressures equalize and the pump stops. Actual dynamic line pressure is dependant upon system losses as outlined in the section "Pumping Capability".

The automatic "sold-out" feature within the pump ensures consistent syrup delivery right up to the moment the B-I-B is empty. Vacuum produced by the pump evacuates the syrup within the bag. Once the preset vacuum point is achieved and held, incoming gas pressure to the pump is shutoff causing the outlet syrup pressure to drop to zero. When a new B-I-B is installed, the vacuum drops, the pump automatically restarts and pressurizes the system. The SHURflo Beverage Gas Pump ensures quality from the first drink to the last.

Beverage Gas Pumps are intended for soda syrups and low viscosity concentrates that do not contain solids.

The use of a SHURflo Juice Pump (-09) is recommended for concentrates containing soft solids, classed as round, up to 0.025 in. [0.6 mm] or that are of higher viscosity than soda syrups.

When concentrates contain pulp classed as long/stringy, seed particles or are exceptionally viscous, the Particulate Juice Pump (-10) should be used as it can handle soft solids up to 1 /4" [6 mm] cubed.

Standard gas pump models are for installations where geographic elevation is less than 5000 ft.[1523M]. For elevations above 5000 ft. specific high altitude models with a reduced sold-out spring rate must be used to compensate for the loss in atmosheric pressure.

For further application and model information please contact SHURflo.

NOTE: Shurflow Troubleshooting information available on page 35.

© 2004, IMI Cornelius Inc.

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Publication Number: TP01071

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Contents Intellicarb Intellicarb Training Manual Table of Contents Electrical Section Description IntroductionUnit Description Theory of OperationDelivery Inspection and Unpacking SpecificationsDimensions CO2 Operating Pressure RequirementsLEG Option InstallationCornelius Intellicarb Carbonator Assembly Carbonator Time Out Reset SwitchDrains Ice Drink Model ED175BCH Lower Front Panel Removed Carbonator Relief Valve LocationsTotal Flex Manifold Insulation Removed Check list for proper finished drink carbonation Mechanical Section AdjustmentGate Restrictor Plate ICE Diverter KIT Removal and Replacement of Agitators To Remove Agitators For Cleaning 300 shownSET-UP Instructions Dimensions & CapacitiesPOST-MIX Valve Section WaterSame Volume Syrup/Water Flows From Orifices Lower Fluid Syrup/Concentrate Adjusting Flow RatesCalculating Flow Rates Setting Ratios Shurflow Overview ShurfloSTART-UP Procedure Shurflow InstallationPlumbing Typical InstallationPlumbing Layout Plumbing LayoutFlow Diagram Flow Diagram 1XX SIX Flavor Model1xx Six Flavor Model Flow Eight Flavor Models2xx Eight Flavor Models Flow Diagram 2XX Eight Flavor ModelsFlow Diagram 2xx Ten Flavor Models Flow Diagram 2XX TEN Flavor ModelsTwelve Flavor Models Flow Diagram 300 Twelve FLavor Models FlowElectrical Box 1xx Single Transformer Electrical SectionReset Connections Carbonator Wiring DiagramPOW ER B Efore Servicing Unit 1xxSchematic Schematic2xx 120V Model Wiring Diagram 2XX 120V Model2xx 220/240V Models Wiring DiagramWiring Diagram 2xx 220/240V Models Wiring Diagram 2XX 220/240V Models220/240V Models 2004, IMI Cornelius Inc 300Schematic 300 120V Models Schematic 300 120V ModelsSchematic 300 220/240V Models Shurflow Troubleshooting TroubleshootingPumping Capability Pump Sanitizing / Winterizing Pumps in Series for Long DistancesOperated without fluid for excessive period. Dry run Pump TroubleshootingRemedy Dispenser TroubleshootingTrouble Probable CauseExcess Foam Valve TroubleshootingOff Taste Off TasteValve Stuck Open Valve Stuck OpenNo Product No ProductSolid State Carbonator Level Control Carbonator TroubleshootingTest Solid State Level Control IMI Cornelius Inc

Cold Beverage Dispenser specifications

The Cornelius Cold Beverage Dispenser is an advanced piece of equipment devised to meet the increasing demand for customizable cold beverages in both commercial and residential environments. Recognized for its reliability and innovation, this dispenser is designed to serve a variety of beverages, including carbonated soft drinks, iced teas, and flavored water, making it a versatile addition for any establishment such as restaurants, cafes, and events.

One of the standout features of the Cornelius Cold Beverage Dispenser is its ability to dispense multiple beverages simultaneously. With a modular design, operators can select from several product configurations, allowing businesses to tailor their offerings according to customer preferences. This modularity not only ensures optimal use of space but also facilitates easy upgrades or changes to beverage options without significant downtime.

The dispenser is engineered with advanced refrigeration technologies, ensuring beverages are chilled to the optimal temperature for serving. Utilizing eco-friendly refrigerants, the system maintains energy efficiency while enhancing the cold retention capabilities of the beverages. The integrated cooling system is designed to maintain consistent temperatures, providing patrons with refreshing drinks every time.

Another hallmark of the Cornelius Cold Beverage Dispenser is its user-friendly interface. The intuitive touch panel allows for quick selection and customization of drinks, enhancing the customer experience. This feature simplifies operations for staff during busy hours, enabling rapid service and reducing wait times.

For maintenance and usability, the dispenser is equipped with a self-diagnostic system that alerts users to any potential issues before they escalate. This proactive feature minimizes downtime and ensures that the dispenser operates smoothly, leading to higher customer satisfaction.

Moreover, the dispenser’s hygienic design is notable. It includes removable components that are easy to clean and sanitize, which is essential in maintaining food safety standards. This characteristic not only prolongs the life of the unit but also contributes to the health and safety of customers.

In summary, the Cornelius Cold Beverage Dispenser combines versatility, advanced technology, and user-friendly features to create a remarkable solution for cold beverage service. With its modular design, energy-efficient refrigeration, intuitive interface, and hygienic construction, it stands out as a premier choice for businesses looking to enhance their beverage offerings while optimizing operational efficiency.
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