Pitco Frialator L22-345 manual Replacing the Burner Assembly, Replacing the Burners

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Replacing the Burner Assembly

Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers

Replacing the Burner Assembly

Replacing the Burner(s)

1.Drop the gas valve out of the way by holding the elbow with a wrench and removing the swivel nut on the top gas valve fitting using a

15/16 inch open-ended wrench.

3.Remove the drain valve handle by sliding handle off the stem.

2.Remove the nut, which holds the drain valve handle, using an 11/16 inch socket.

4.Remove the pilot assembly. See “Replacing an Igniter/Pilot Assembly” on page 28.

5.Remove the two (2) screws, which hold the rollout switch, using a 5/16 inch socket.

NOTE: Hold the drain valve handle when removing the nut to ensure that the oil does not drain out.

SG/SSH Series Service Manual

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Contents Solstice Service Manual High Efficiency Gas Fryers SG/SSH SeriesL22-345R0 Notice MAILING ADDRESSSHIPPING ADDRESS EQUIPMENT REFERENECE INFORMATIONTable of Contents 24V ModelTheory of Operation Troubleshooting and Problem Isolation mV ModelFilter System Wiring Diagrams Simplified Wiring DiagramsTheory of Operation Fryer Components Operation Heating SystemSafety System Filter SystemOptional Basket Lift Controller Operational Modes Serial Numbers 24V Model Accessing Fryer for Servicing 4. Unplug all power cords1. Press off button on control panel 2. Slide button to solid stateCleaning the Gas Valve Vent Tube Checking the Burner Manifold Gas Pressure Taking a Supply Gas Pressure ReadingSupply Pressure Table Removing Solid State Thermostat If Necessary Taking a Manifold Gas Pressure Reading Adjusting Manifold Gas Pressure Adjusting Pilot PressureManifold Gas Pressure Table Calibrating Solid State Thermostat 2.With a 5/16 inch socket, loosen the collet3.Rotate the knob to point at actual temperature 4.Tighten collet and replace knob capReplacing the Controllers and Wiring Harness Removing the Controller Front Panel BezelRemoving the Solid State Wiring Harness 6. Remove the controller wiring harness Replacing the Relay Board and Paper Replacing the Ignition Module Replacing the Spinal Tap 8. Disconnect the connection from the valve Side View of Plugs Top View of PlugsReplacing an Igniter/Pilot Assembly 10. Remove the burner Replacing the Self‐Cleaning Burner Solenoid Replacing the Gas Valve SG/SSH Series Service Manual Replacing the Transformer Box 9.Remove the transformer Replacing the DVI Switch Replacing the Burner Assembly Replacing the Burners11. Remove the SCB runner tube Replacing the Burner Assembly SG/SSH Series Service Manual Replacing the Frypot NOTE: For SSH models only7. Remove the flange elbow 14. Remove the splash back by lifting up NOTE: Lifting the tank requires two 2 technicians Replacing the Basket Lift Components Removing the Basket Lift CoverReplacing the Transformer Replacing the Basket Lift Driver Board Adjusting the Magnetic Sensor Replacing the Basket Lift Actuator5.Remove the top retaining bushing by unscrewing 8. Rotate up the actuator collar 9. Remove the actuator collarGas Conversion mV Model Taking an Incoming Supply Gas Pressure Reading Taking a Manifold Gas Pressure Reading Supply Pressure Table7 to Adjusting Manifold Gas Pressure Adjusting the Thermopile Measuring ThermopileTaking a Millivolt Reading Thermopile mV TableReplacing the Thermostat Hi-Limit Thermostat9. Apply Teflon paste to the fitting 10. Remove and replace the temperature bulb11. Finger tighten the fitting Calibrating the Thermostat NOTESReplacing the Hi‐Limit Thermostat Filter System Replacing the Return Valve Replacing the Flush Hose Assembly and Valve 8. Slide the bracket to the back of the assembly 11. Remove the nut using a 7/16 inch wrench9. Lift bracket out and slide forward 14. Remove the piping using a 15/16 inch wrench on the valve and an adjustable wrench on the12. Remove the handle pipingReplacing the Heat Tape 1. Disconnect plug from pump boxReplacing the Waste Oil and Components Removing Rear Mounting BracketRemoving the Check Valve 7.Remove the valve using two adjustable wrenches 4. Remove the valve lever6. Lift off the mounting bracket Replacing the Filter Pump and Motor Removing the Filter Pump and Motor8. Remove the bracket Replacing Seal Kit Removing the Filter Pump from the Motor Replacing the Return Switch 11. Pull the red return handle out of the fryer Replacing the Drain Line or Gasket 3. Slide off the drain manifold gasket2. Lift off the drain manifold clamp 4.Slide out the drain lineReplacing the Pump Relay and Circuit Breaker Replacing the Circuit BreakerReplacing the Pump Relay Troubleshooting and Problem Isolation Troubleshooting and Problem Isolation Interpretation of Solid State Controller LightsSolid State Thermostat Field Calibration Component Troubleshooting Roll Out SwitchProbe Gas ValveDrain Valve and Return Valve Switches TransformerIgnition Module Relay Board Computer ControlDigital Solid State Control Primary Solid State ControlBackup Solid State Control Probe Resistance Chart Orifice Size Chart ModelGas Type Main BurnerOrifice Size at Sea Level Chart Orifice Size Required at Other ElevationsWiring Diagrams Simplified Wiring Diagrams Wiring Diagram – Full Vat with SCBWiring Diagram - Twin Vat with SCB Wiring Diagram – Basket Lifts Wiring Diagram – Filter Motor 115V‐60Hz Wiring Diagrams – Filter Motor 208‐240V Notes SG/SSH Series Service Manual L22-345R0