Pitco Frialator L22-345 manual Replacing the Flush Hose Assembly and Valve

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Replacing the Flush Hose Assembly and Valve

Pitco Solstice and Solstice Supreme High Efficiency Gas Fryers

Replacing the Flush Hose Assembly and Valve

1.Remove the lower connection at the 3-way return valve in the back of the unit using a 15/16 inch wrench.

4.Remove two (2) screws holding the flush hose assembly using a 5/16 socket.

2.Remove the male quick disconnect using a 15/16 inch wrench.

5.Remove the flush hose assembly.

6.Remove the four (4) screws from the magnets using a flathead screwdriver.

3. Unplug the proximity switch.

SG/SSH Series Service Manual

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Contents High Efficiency Gas Fryers SG/SSH Series Solstice Service ManualL22-345R0 MAILING ADDRESS NoticeSHIPPING ADDRESS EQUIPMENT REFERENECE INFORMATION24V Model Table of ContentsTheory of Operation mV Model Troubleshooting and Problem IsolationFilter System Simplified Wiring Diagrams Wiring DiagramsTheory of Operation Heating System Fryer Components OperationFilter System Safety SystemOptional Basket Lift Controller Operational Modes Serial Numbers 24V Model 4. Unplug all power cords Accessing Fryer for Servicing1. Press off button on control panel 2. Slide button to solid stateCleaning the Gas Valve Vent Tube Taking a Supply Gas Pressure Reading Checking the Burner Manifold Gas PressureSupply Pressure Table Removing Solid State Thermostat If Necessary Taking a Manifold Gas Pressure Reading Adjusting Pilot Pressure Adjusting Manifold Gas PressureManifold Gas Pressure Table 2.With a 5/16 inch socket, loosen the collet Calibrating Solid State Thermostat3.Rotate the knob to point at actual temperature 4.Tighten collet and replace knob capRemoving the Controller Front Panel Bezel Replacing the Controllers and Wiring HarnessRemoving the Solid State Wiring Harness 6. Remove the controller wiring harness Replacing the Relay Board and Paper Replacing the Ignition Module Replacing the Spinal Tap 8. Disconnect the connection from the valve Top View of Plugs Side View of PlugsReplacing an Igniter/Pilot Assembly 10. Remove the burner Replacing the Self‐Cleaning Burner Solenoid Replacing the Gas Valve SG/SSH Series Service Manual Replacing the Transformer Box 9.Remove the transformer Replacing the DVI Switch Replacing the Burners Replacing the Burner Assembly11. Remove the SCB runner tube Replacing the Burner Assembly SG/SSH Series Service Manual NOTE: For SSH models only Replacing the Frypot7. Remove the flange elbow 14. Remove the splash back by lifting up NOTE: Lifting the tank requires two 2 technicians Removing the Basket Lift Cover Replacing the Basket Lift ComponentsReplacing the Transformer Replacing the Basket Lift Driver Board Replacing the Basket Lift Actuator Adjusting the Magnetic Sensor5.Remove the top retaining bushing by unscrewing 9. Remove the actuator collar 8. Rotate up the actuator collarGas Conversion mV Model Taking an Incoming Supply Gas Pressure Reading Supply Pressure Table Taking a Manifold Gas Pressure Reading7 to 4. When adjustment is complete Measuring Thermopile Adjusting the ThermopileTaking a Millivolt Reading Thermopile mV TableHi-Limit Thermostat Replacing the Thermostat10. Remove and replace the temperature bulb 9. Apply Teflon paste to the fitting11. Finger tighten the fitting NOTES Calibrating the ThermostatReplacing the Hi‐Limit Thermostat Filter System Replacing the Return Valve Replacing the Flush Hose Assembly and Valve 11. Remove the nut using a 7/16 inch wrench 8. Slide the bracket to the back of the assembly9. Lift bracket out and slide forward on the valve and an adjustable wrench on the 14. Remove the piping using a 15/16 inch wrench12. Remove the handle piping1. Disconnect plug from pump box Replacing the Heat TapeRemoving Rear Mounting Bracket Replacing the Waste Oil and ComponentsRemoving the Check Valve 4. Remove the valve lever 7.Remove the valve using two adjustable wrenches6. Lift off the mounting bracket Removing the Filter Pump and Motor Replacing the Filter Pump and Motor8. Remove the bracket Replacing Seal Kit Removing the Filter Pump from the Motor Replacing the Return Switch 11. Pull the red return handle out of the fryer 3. Slide off the drain manifold gasket Replacing the Drain Line or Gasket2. Lift off the drain manifold clamp 4.Slide out the drain lineReplacing the Circuit Breaker Replacing the Pump Relay and Circuit BreakerReplacing the Pump Relay Troubleshooting and Problem Isolation Interpretation of Solid State Controller Lights Troubleshooting and Problem IsolationSolid State Thermostat Field Calibration Roll Out Switch Component TroubleshootingProbe Gas ValveTransformer Drain Valve and Return Valve SwitchesIgnition Module Computer Control Relay BoardPrimary Solid State Control Digital Solid State ControlBackup Solid State Control Probe Resistance Chart Model Orifice Size ChartGas Type Main BurnerOrifice Size Required at Other Elevations Orifice Size at Sea Level ChartWiring Diagrams Wiring Diagram – Full Vat with SCB Simplified Wiring DiagramsWiring Diagram - Twin Vat with SCB Wiring Diagram – Basket Lifts Wiring Diagram – Filter Motor 115V‐60Hz Wiring Diagrams – Filter Motor 208‐240V SG/SSH Series Service Manual L22-345R0 Notes