Woods Equipment BW180XHDQ, BW126XHDQ manual Owner Service, Blocking Method

Page 19

OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- tion in this manual.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Before working underneath, disconnect drive- line from tractor, lower wings to ground, raise cut- ter, and pin transport bar in raised position. Attach parking jack and lower to ground. Securely block all four corners of center section and each wing with jack stands. Blocking up prevents the cutter from dropping due to hydraulic leak down, hydrau- lic system failure, or mechanical component fail- ure.

Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools, and safety proce- dures may be required. Failure to follow these instructions can result in serious injury or death.

Before servicing, adjusting, repairing or unplug- ging, stop tractor engine, place all controls in neu- tral, set park brake, remove ignition key, and wait for all moving parts to stop.

Never perform service or maintenance with engine running.

CAUTION

If you do not understand any part of this manual and need assistance, see your dealer.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

BLOCKING METHOD

To minimize the potential hazards of working under- neath the cutter, follow these procedures:

Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cut- ter to fall.

1.Jackstands with a load rating of 1000 lbs. or more are the only approved blocking device for this cutter. Install jackstands (shown by Xs in Figure 5) under the cutter before working underneath unit.

2.Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety.

The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

3.With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

4.If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

5.Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

MAN0963 (2/16/2012)

Owner Service 19

 

 

Image 19
Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckShredding Tractor OperationCutter Operation Mowing TipsLock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureShielding Repair CleaningServicing Tires Safely Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox Maintenance Style aGearbox Repair Style a Gearbox Installation Gearbox AssemblyStyle a Gearbox Seal Installation Gearbox Maintenance Style BAssembly DisassemblyGearbox Repair Style B Style B Gearbox ReinstallationSplitter Gearbox Removal From Cutter Splitter Gearbox DisassemblySplitter Gearbox Assembly Splitter Gearbox Repair Style aSplitter Gearbox Inspection Splitter Gearbox InstallationSplitter Gearbox Repair Style B Splitter Gearbox Style B Reinstallation on CutterCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Split Rim Tire Servicing Joint AssemblyAssembly Instructions AssemblyDealer SET-UP Instructions Spring Arm and Cylinder Installation Install Height Adjustment Cylinder Install SMV EmblemInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Counterweight Installation BW126XHD and BW126XHDL Counterweight InstallationWinch Kit Installation Optional Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListMAN0963 2/16/2012 BW180XHD, BW180XHDQ BW126XHD, BW126XHDQ PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description RPM 1000 RPM Style a Splitter Gearbox AssemblyStyle B Splitter Gearbox Assembly Style a Wing & Center Gearbox Assembly Center Style a Wing & Center Gearbox Assembly Parts ListStyle B Wing & Center Gearbox Assembly Style B Wing & Center Gearbox Assembly Parts List For Right wing or Spring Wheel Yoke Assembly OptionalCenter Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly NC x 1-1/4 Carriage bolt GR5 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126XHD / BW126XHDQ Weight BOX Assembly Optional BW180XHD Shredder KIT 1033930 Optional Winch KIT Optional Winch Kit InstallationWinch Kit Operation Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Warranty