Woods Equipment BW180XHDQ, BW126XHDQ manual Maintenance

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed.

Raise or lower wings slowly to prevent personal injury or damage to cutter.

Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud- denly on slopes.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Continuous operation while the clutch is slip- ping could cause heat build-up resulting in fire. Adjust slip clutch pressure by tightening springs to the dimension shown in the “Owner Service” sec- tion. If clutch is set to minimum spring length, replace the friction disks as shown.

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended

length of 28-1/4" (718 mm) from attaching point center to center.

MAINTENANCE

Before servicing, adjusting, repairing or unplug- ging, stop tractor engine, place all controls in neu- tral, set park brake, remove ignition key, and wait for all moving parts to stop.

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

Before working underneath, disconnect driveline from tractor, lower wings to ground, raise cutter, and pin transport bar in raised position. Attach parking jack and lower to ground. Securely block all four corners of center section and each wing with jack- stands. Blocking up prevents the cutter from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

To prevent contamination during maintenance and storage, clean and then cover hose ends, fit- tings, and hydraulic ports with tape.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

(Safety Rules continued on next page)

BW180_ SR (Rev. 12/10/2007)

Safety 9

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Connecting Cutter to Tractor OperationOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Tractor OperationMowing Tips ShreddingLock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureCleaning Shielding RepairServicing Tires Safely Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Style a Seal Replacement FigureGearbox Repair Style a Gearbox Installation Gearbox AssemblyStyle a Gearbox Seal Installation Gearbox Maintenance Style BDisassembly AssemblyGearbox Repair Style B Style B Gearbox ReinstallationSplitter Gearbox Assembly Splitter Gearbox DisassemblySplitter Gearbox Repair Style a Splitter Gearbox Removal From CutterSplitter Gearbox Inspection Splitter Gearbox InstallationSplitter Gearbox Repair Style B Splitter Gearbox Style B Reinstallation on CutterCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Split Rim Tire Servicing Joint AssemblyAssembly Assembly InstructionsDealer SET-UP Instructions Spring Arm and Cylinder Installation Install Height Adjustment Cylinder Install SMV EmblemInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall CV Drive Optional Install WingInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Counterweight Installation BW126XHD and BW126XHDL Counterweight InstallationWinch Kit Installation Optional Dealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListMAN0963 2/16/2012 BW180XHD, BW180XHDQ BW126XHD, BW126XHDQ PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description RPM 1000 RPM Style a Splitter Gearbox AssemblyStyle B Splitter Gearbox Assembly Style a Wing & Center Gearbox Assembly Center Style a Wing & Center Gearbox Assembly Parts ListStyle B Wing & Center Gearbox Assembly Style B Wing & Center Gearbox Assembly Parts List For Right wing or Spring Wheel Yoke Assembly OptionalCenter Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly NC x 1-1/4 Carriage bolt GR5 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126XHD / BW126XHDQ Weight BOX Assembly Optional BW180XHD Shredder KIT 1033930 Optional Winch Kit Installation Winch KIT OptionalWinch Kit Operation SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty