Woods Equipment BW180XHDQ, BW126XHDQ manual Reinstallation, Style B Gearbox

Page 31

16.Check that the gear backlash is between 0.006" and 0.016". You should not have to adjust the backlash.

17.Press in input oil seal (19), using tube of correct diameter. Be careful not to damage seal lip.

18.Press oil cap (20) on to cover the rear of housing, using a tube of the correct diameter.

19.Place top cover (22) on top of housing and secure with six cap screw (23).

20.Check gearbox housing for leaks by plugging all holes except one. Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks.

21.Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oil until it runs out of side level hole. Tighten all plugs.

Reinstallation

NOTE: Gearbox is heavy: do not attempt to move with- out mechanical assistance.

1.Set gearbox on cutter and fasten with bolts and nuts. Torque bolts to 300 lbs-ft.

2.Attach crossbar (Crossbar Installation, page 37).

1.

Crown gear

21.

Bearing

2.

Gearbox housing

22.

Top Cover

3.

Input shaft

23.

Cap screw 8 mm x 16 (8.8)

4.

Output shaft

24.

Vent plug

5.

Gear pinion

25.

Cotter pin

6.

Bearing

26.

Washer

7.

Input bearing

27.

Side plug

8.

Protective seal

 

 

9.

Cotter pin

 

 

10.

Snap ring

 

 

11.

Snap ring

 

 

12.

Shim, 45.3 x 2.5

 

 

13.

Shim, 70.3 x 84.7

 

 

14.

Nut

 

 

15.

Castle nut

 

 

16.

Shim, 50.3 x 70.3

 

 

17.

Shim

 

 

18.

Oil seal (Vertical Shaft)

 

 

19.

Oil seal (Horizontal Shaft)

 

 

20.

Cap

 

 

Figure 14. Style B Gearbox

MAN0963 (2/16/2012)

Dealer Service 31

 

 

Image 31
Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckShredding Tractor OperationCutter Operation Mowing TipsLock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureShielding Repair CleaningServicing Tires Safely Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox Maintenance Style aGearbox Repair Style a Gearbox Installation Gearbox AssemblyStyle a Gearbox Seal Installation Gearbox Maintenance Style BAssembly DisassemblyGearbox Repair Style B Style B Gearbox ReinstallationSplitter Gearbox Removal From Cutter Splitter Gearbox DisassemblySplitter Gearbox Assembly Splitter Gearbox Repair Style aSplitter Gearbox Inspection Splitter Gearbox InstallationSplitter Gearbox Repair Style B Splitter Gearbox Style B Reinstallation on CutterCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Split Rim Tire Servicing Joint AssemblyAssembly Instructions AssemblyDealer SET-UP Instructions Spring Arm and Cylinder Installation Install Height Adjustment Cylinder Install SMV EmblemInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Counterweight Installation BW126XHD and BW126XHDL Counterweight InstallationWinch Kit Installation Optional Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListMAN0963 2/16/2012 BW180XHD, BW180XHDQ BW126XHD, BW126XHDQ PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description RPM 1000 RPM Style a Splitter Gearbox AssemblyStyle B Splitter Gearbox Assembly Style a Wing & Center Gearbox Assembly Center Style a Wing & Center Gearbox Assembly Parts ListStyle B Wing & Center Gearbox Assembly Style B Wing & Center Gearbox Assembly Parts List For Right wing or Spring Wheel Yoke Assembly OptionalCenter Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly NC x 1-1/4 Carriage bolt GR5 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126XHD / BW126XHDQ Weight BOX Assembly Optional BW180XHD Shredder KIT 1033930 Optional Winch KIT Optional Winch Kit InstallationWinch Kit Operation Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Warranty