Woods Equipment BW180XHDQ, BW126XHDQ manual Safety Rules, Installation, Training, Preparation

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

After connecting hoses, check that all control lever positions function as instructed in the Opera- tor's Manual. Do not put into service until control lever and equipment movements are correct.

Set tractor hydraulic relief valve at 2500 psi (170 bars) (17,000 kPa) to prevent injury and equipment damage due to hydraulic system failure.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

(Safety Rules continued on next page)

BW180_ SR (Rev. 12/10/2007)

Safety 7

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Contents Batwing To the Dealer IntroductionLEA EL Instructivo Table of ContentsGeneral Information SpecificationsSafety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional Decals1000 RPM Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckShredding Tractor OperationCutter Operation Mowing TipsLock-Up TransportingOwners Responsibility PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureShielding Repair CleaningServicing Tires Safely Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox Maintenance Style aGearbox Repair Style a Gearbox Installation Gearbox AssemblyStyle a Gearbox Seal Installation Gearbox Maintenance Style BAssembly DisassemblyGearbox Repair Style B Style B Gearbox ReinstallationSplitter Gearbox Removal From Cutter Splitter Gearbox DisassemblySplitter Gearbox Assembly Splitter Gearbox Repair Style aSplitter Gearbox Inspection Splitter Gearbox InstallationSplitter Gearbox Repair Style B Splitter Gearbox Style B Reinstallation on CutterCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Split Rim Tire Servicing Joint AssemblyAssembly Instructions AssemblyDealer SET-UP Instructions Spring Arm and Cylinder Installation Install Height Adjustment Cylinder Install SMV EmblemInstall Tongue Install Wheel and HubJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Lock-up Bar Left Wing Lock-Up Bar Installed Install Wing Wheel and Hub FigureInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkInstall Hose Kit Chain Shielding Installation Center Section Install Chain or Belt ShieldingChain Shielding Installation Right Wing Shown Belt Shielding Installation Right Wing Counterweight Installation BW126XHD and BW126XHDL Counterweight InstallationWinch Kit Installation Optional Delivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListMAN0963 2/16/2012 BW180XHD, BW180XHDQ BW126XHD, BW126XHDQ PartsMain Frame Assembly Front Section Part QTY Description Main Frame Assembly Rear Section Tire & hub see Wing Assembly REF Part QTY Description RPM 1000 RPM Style a Splitter Gearbox AssemblyStyle B Splitter Gearbox Assembly Style a Wing & Center Gearbox Assembly Center Style a Wing & Center Gearbox Assembly Parts ListStyle B Wing & Center Gearbox Assembly Style B Wing & Center Gearbox Assembly Parts List For Right wing or Spring Wheel Yoke Assembly OptionalCenter Deck Drive Assembly BW180X & BW126X Front Drive Assembly Equal Angle BW180X & BW126X Rear Drive Assembly Equal Angle RPM & 1000 RPM Front CV Drive Wing Drive Assembly Bolt Wheel & Tire Assembly NC x 1-1/4 Carriage bolt GR5 1028590 Single ROW Double ROW Chain Shielding Center Section Front & RearSingle ROW Chain Shielding Wing Front & RearHydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalBW126XHD / BW126XHDQ Weight BOX Assembly Optional BW180XHD Shredder KIT 1033930 Optional Winch KIT Optional Winch Kit InstallationWinch Kit Operation Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Warranty