Woods Equipment BB60X, BB48X, BB84X Driveline Shear Bolt Replacement, Shielding Repair, Cleaning

Page 22

DRIVELINE SHEAR BOLT REPLACEMENT

(BB48X & BB60X ONLY)

NOTICE

Always use approved 1/2" NC x 3" grade 2 shear bolt as a replacement part. Using a hardened bolt or shear pin may result in damage to driveline or gearbox.

1.Remove driveline shield bell (1).

2.Remove damaged shear bolt (4).

3.Rotate driveline to align holes in yoke and shaft. Install shear bolt and secure with lock nut. Replace driveline shield bell.

1.Drive shield

2.Input shaft

3.1/2 NC Lock nut

4.1/2 NC x 3 Cap screw GR2

5.Gearbox

6.Retaining ring

Figure 16. Shear Bolt Driveline Assembly -

BB48X & BB60X

SHIELDING REPAIR

Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo- ple or damage property.

If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec-

tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Rear Band

Inspect rear band each day of operation and replace if bent, cracked or broken.

Rubber Shielding

Inspect rubber shielding each day of operation and replace if cracked or broken.

Optional Chain Shielding

Inspect chain shielding each day of operation and replace any broken or missing chains as required.

CLEANING

After Each Use

Remove large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Inspect machine and replace worn or damaged parts.

Replace any safety decals that are missing or not readable.

Periodically or Before Extended Storage

Clean large debris such as clumps of dirt, grass, crop residue, etc. from machine.

Remove the remainder using a low-pressure water spray.

1.Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2.Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3.If a pressure washer is used, follow the advice of the pressure washer manufacturer.

Inspect machine and replace worn or damaged parts.

Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color (purchase from your Woods dealer).

Replace any safety decals that are missing or not readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

22 Owner Service

(Rev. 4/24/2009) MAN0632 (5/15/2007)

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Contents Brushbulltm To the Dealer IntroductionTo the Owner Table of Contents General Information SpecificationsBB48X BB60X BB72X BB84X Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishWoods Equipment Company Preparation Safety RulesTraining OperationMaintenance Storage Serial Number Plate Safety & Instructional DecalsRED Rear Reflector Be Careful Crushing and Pinching HazardTractor Stability OperationOperation Attaching Cutter to Tractor BB48X onlyTop Link Adjustment BB48X Only Quick Hitch Attachment BB48X OnlyInstallation and Removal Driveline Tractor PTO Attaching Cutter to Tractor BB60X, BB72X, BB84X onlyDriveline Attachment Shortening DrivelineDriveline Interference Check Cutting Height AdjustmentShredding Material Operating Technique Check Chain AdjustmentPRE-OPERATION Check List Blocking Method Owner ServiceOwner Service Lubrication InformationBlade Servicing Blade Installation FigureBlade Removal Figure Comer Slip Clutch AdjustmentBlade Sharpening Walterscheid BB84X OnlyWalterscheid ModelCleaning Driveline Shear Bolt ReplacementShielding Repair Problem Possible Cause Solution TroubleshootingMowing Conditions Gearbox Maintenance Dealer ServiceDealer Service Seal ReplacementHorizontal Seal Leak Repair Seal RepairVertical Shaft Seal Repair Gearbox RepairReinstall Gearbox Reassemble GearboxBB48X, BB60X, BB72X On CAST/CROWN TOP BB48X, BB60X BB72X S/N 1159929 and Above onlyReassemble Gearbox Cast Top BB48X Reassemble Gearbox Cast Top BB60X and BB72X Crossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Install CupsPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListDealer Check Lists Assembly AssemblyDealer SET-UP Instructions BB60X, BB72X & BB84X Shipping Configuration Disassemble Shipping Unit FigureBB48X Install A-FRAMEInstall A-FRAME to Diagonal Brace Bars BB60X, BB72X & BB84XBB48X Standard Hitch Set-Up Install TailwheelInstall Dual Tailwheel BB84XD Optional BB48X Quick Hitch Set-UpShear Bolt Driveline BB48X & BB60X Only Install DrivelineBB60X, BB72X & BB84X Standard & Quick Hitch Set-Up Driveline Slip Clutch Optional on BB48X & BB60XRubber Deflector Standard Install Safety ShieldingDriveline Slip Clutch BB72X and BB84X Fill GearboxBB60X BB72X Install Optional Check ChainsBB84X Parts Index Brushbulltm PartsBrushbull STANDARD-DUTY Main Assembly BB48X, BB60X, BB72X & BB84X BB84X ShownBB48X, BB60X, BB72X & BB84X Main Assembly Parts List BB72X, BB84XGearbox Assembly Flat TOP Gearbox repair asy BB72X S/N 1159928 and BelowCheck Chain Assembly Optional Gearbox Assembly Parts ListBB48X Gearbox Assembly CAST/CROWN TOP BB48X Comer Standard Driveline Assembly BB60X Comer Standard Driveline Assembly BB48X & BB60X Comer Slip Clutch Driveline Assembly Optional BB72X Comer Slip Clutch Driveline Assembly BB84X Comer Slip Clutch Driveline Assembly Series 50 SeriesBB84X Walterscheid Slip Clutch Driveline Assembly Front & Rear Chain Shielding Optional Front Rubber Shielding StandardAppendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005