Woods Equipment Driveline Slip Clutch BB72X and BB84X, Install Safety Shielding, Fill Gearbox

Page 41

3.Install driveline onto gearbox input shaft and secure with bolt (1) and nut (2).

4.Secure driveline with bolt (1) and nut (2).

5.Lubricate rear driveline half and install front driveline half.

6.Attach tether chain to diagonal brace bar.

1.1/2 NC x 3 Cap screw GR8 (Clutch)

2.1/2 NC Lock nut

3.Clutch shield

4.M8 x 1.25P x 20 mm Cap screw

5.5/16 Lock washer

6.5/16 Flat washer

Figure 39. Slip Clutch Driveline Assembly

(BB48X & BB60X Optional)

(BB72X & BB84X Standard)

Driveline Slip Clutch - BB72X and BB84X

1.Before operating slip clutch, make sure it will slip. Refer to Slip Clutch Adjustment, page 20.

2.Position clutch shield (3) against gearbox. Secure using cap screw (4), lock washers (5), and flat washers (6). Torque hardware to 12 lbs-ft.

3.Install driveline onto gearbox input shaft and secure with bolt (1) and nut (2).

4.Secure drive by releasing lock collar slide onto the gearbox shaft and release lock collar when balls are seated into groove. Pull on drive to insure drive is secure.

INSTALL SAFETY SHIELDING

If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

The optional chain shielding assemblies are ready for installation when you receive them.

1.Refer to Front & Rear Chain Shielding, page 55, and attach as shown by inserting the bolts from inside the cutter frame out through the shielding.

2.Install hardware as shown in the parts drawing.

Rubber Deflector (Standard)

Attach rubber deflector (1) and link (2) to front of cutter using carriage bolts (3) and flange lock nuts (4).

1. Rubber deflector

2. Link

3. 3/8 NC x 1 Carriage bolt

4. 3/8 NC Flange lock nut

Figure 40. Rubber Deflector Installation

FILL GEARBOX

NOTICE

Gearbox is not filled at the factory. Prior to deliv- ery to customer, make sure gearbox is filled only half-full with 80W or 90W API GL-4 or GL-5 gear lube. Use side plug to remove any excess oil.

1.Remove solid plug and discard.

Chain Shielding (Optional)

Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo- ple or damage property.

2.Make sure vent plug hole is clear.

3.Fill gearbox until oil runs out the side plug on gearbox. Use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or GL-5.

4.Install vent plug. Use pipe sealant or thread tape on threads. Plug is shipped in the manual tube.

(Rev. 5/10/2009) MAN0632 (5/15/2007)

Assembly 41

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Contents Brushbulltm To the Owner IntroductionTo the Dealer Table of Contents BB48X BB60X BB72X BB84X SpecificationsGeneral Information Safety Free Mower Safety VideoWoods Equipment Company Training Package for Rotary Mowers/Cutters-EnglishTraining Package for Rotary Mowers/Cutters-English/Spanish Training Safety RulesPreparation OperationMaintenance Storage RED Rear Reflector Safety & Instructional DecalsSerial Number Plate Crushing and Pinching Hazard Be CarefulOperation OperationTractor Stability Attaching Cutter to Tractor BB48X onlyQuick Hitch Attachment BB48X Only Top Link Adjustment BB48X OnlyAttaching Cutter to Tractor BB60X, BB72X, BB84X only Installation and Removal Driveline Tractor PTOShortening Driveline Driveline AttachmentShredding Material Cutting Height AdjustmentDriveline Interference Check PRE-OPERATION Check List Check Chain AdjustmentOperating Technique Owner Service Owner ServiceBlocking Method Lubrication InformationBlade Removal Figure Blade Installation FigureBlade Servicing Blade Sharpening Slip Clutch AdjustmentComer Walterscheid BB84X OnlyModel WalterscheidShielding Repair Driveline Shear Bolt ReplacementCleaning Mowing Conditions TroubleshootingProblem Possible Cause Solution Dealer Service Dealer ServiceGearbox Maintenance Seal ReplacementVertical Shaft Seal Repair Seal RepairHorizontal Seal Leak Repair Gearbox RepairReassemble Gearbox Reinstall GearboxBB48X, BB60X, BB72X BB72X S/N 1159929 and Above only On CAST/CROWN TOP BB48X, BB60XReassemble Gearbox Cast Top BB48X Reassemble Gearbox Cast Top BB60X and BB72X Crossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Install Cups Joint AssemblyDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListDealer Check Lists Dealer SET-UP Instructions AssemblyAssembly Disassemble Shipping Unit Figure BB60X, BB72X & BB84X Shipping ConfigurationInstall A-FRAME to Diagonal Brace Bars Install A-FRAMEBB48X BB60X, BB72X & BB84XInstall Dual Tailwheel BB84XD Optional Install TailwheelBB48X Standard Hitch Set-Up BB48X Quick Hitch Set-UpBB60X, BB72X & BB84X Standard & Quick Hitch Set-Up Install DrivelineShear Bolt Driveline BB48X & BB60X Only Driveline Slip Clutch Optional on BB48X & BB60XDriveline Slip Clutch BB72X and BB84X Install Safety ShieldingRubber Deflector Standard Fill GearboxBB84X Install Optional Check ChainsBB60X BB72X Parts Parts Index BrushbulltmBB48X, BB60X, BB72X & BB84X BB84X Shown Brushbull STANDARD-DUTY Main AssemblyBB72X, BB84X BB48X, BB60X, BB72X & BB84X Main Assembly Parts ListGearbox repair asy BB72X S/N 1159928 and Below Gearbox Assembly Flat TOPBB48X Gearbox Assembly Parts ListCheck Chain Assembly Optional Gearbox Assembly CAST/CROWN TOP BB48X Comer Standard Driveline Assembly BB60X Comer Standard Driveline Assembly BB48X & BB60X Comer Slip Clutch Driveline Assembly Optional BB72X Comer Slip Clutch Driveline Assembly Series 50 Series BB84X Comer Slip Clutch Driveline AssemblyBB84X Walterscheid Slip Clutch Driveline Assembly Front Rubber Shielding Standard Front & Rear Chain Shielding OptionalSAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005