Woods Equipment Comprehensive Seal Repair Guide for Brush Cutters

Page 28

SEAL REPAIR

5.

Secure output cap (17) on to bottom of gearbox

(ON CAST/CROWN TOP BB48X, BB60X,

 

using four cap screws (13) and lock washers (12).

BB72X - S/N 1159929 AND ABOVE ONLY)

 

NOTE: Make sure output gasket (10) and (11) are

(Figure 19)

 

in place.

Vertical Shaft Seal Repair

6.

Fill gearbox with SAE 80W or 90W gear lube until it

 

 

runs out the side level plug.

1.Disconnect and remove the rear driveline from the

gearbox.

7. Remove and replace any seal damaged in

 

installation.

2.Remove vent plug (9) and siphon gear lube from

housing through this opening.

Horizontal Seal Leak Repair

3. Remove crossbar (see Crossbar Removal, page

1. Disconnect and remove the rear driveline from the

31).

gearbox.

 

4. Remove output cap (17) and output seal (16) by

2. Remove vent plug (9) and siphon gear lube from

removing four cap screws (13) and washers (12).

housing through this opening.

Replace with new seal (see Seal Installation,

3. Remove input seal (4). Replace with new one

page 24).

(refer to Seal Installation, page 24).

 

Vertical seal should be recessed in output cap.

4. Fill gearbox with SAE 80W or 90W gear lube until it

 

NOTE: Distortion to seal cage or damage to seal

runs out the side level plug.

lip will cause seal to leak.

 

 

 

 

 

 

1.

Housing

 

2.

Inspection cover

 

3.

22 Tooth gear

 

4.

Input seal

 

5.

Input shaft

 

6.

Retaining ring

 

7.

Gear spacer

 

8.

Retaining ring

 

9.

Vent Plug and Washer

 

10.

Output gasket (0.30)

 

11.

Output gasket (0.13)

 

12.

Lock washer

 

13.

M10 x 1.5 x 25 Cap screw

 

14.

1" - 14 Slotted flange nut

 

15.

Cotter pin

 

16.

Output seal

 

17.

Output cap

 

18.

Output bearing spacer

 

19.

Output shaft & pinion

 

20.

Ball bearing

 

21.

Ball bearing

 

22.

Sealing washer

 

23.

M8 Lock washer

 

24.

M8 x 1.5 x 25 Cap screw

 

25.

Bearing Cup and Cone

 

26.

Shim Kit

 

27.

Output Bearing Spacer

 

 

 

Figure 19. Cast/Crown Top Gearbox Assembly

28 Dealer Service

(Rev. 5/11/2010)

MAN0632 (5/15/2007)

Image 28
Contents Brushbulltm To the Dealer IntroductionTo the Owner Table of Contents General Information SpecificationsBB48X BB60X BB72X BB84X Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishWoods Equipment Company Safety Rules TrainingPreparation OperationMaintenance Storage Serial Number Plate Safety & Instructional DecalsRED Rear Reflector Be Careful Crushing and Pinching HazardOperation OperationTractor Stability Attaching Cutter to Tractor BB48X onlyTop Link Adjustment BB48X Only Quick Hitch Attachment BB48X OnlyInstallation and Removal Driveline Tractor PTO Attaching Cutter to Tractor BB60X, BB72X, BB84X onlyDriveline Attachment Shortening DrivelineDriveline Interference Check Cutting Height AdjustmentShredding Material Operating Technique Check Chain AdjustmentPRE-OPERATION Check List Owner Service Owner ServiceBlocking Method Lubrication InformationBlade Servicing Blade Installation FigureBlade Removal Figure Slip Clutch Adjustment Blade SharpeningComer Walterscheid BB84X OnlyWalterscheid ModelCleaning Driveline Shear Bolt ReplacementShielding Repair Problem Possible Cause Solution TroubleshootingMowing Conditions Dealer Service Dealer ServiceGearbox Maintenance Seal ReplacementSeal Repair Vertical Shaft Seal RepairHorizontal Seal Leak Repair Gearbox RepairReinstall Gearbox Reassemble GearboxBB48X, BB60X, BB72X On CAST/CROWN TOP BB48X, BB60X BB72X S/N 1159929 and Above onlyReassemble Gearbox Cast Top BB48X Reassemble Gearbox Cast Top BB60X and BB72X Crossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Install CupsDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListDealer Check Lists Assembly AssemblyDealer SET-UP Instructions BB60X, BB72X & BB84X Shipping Configuration Disassemble Shipping Unit FigureInstall A-FRAME Install A-FRAME to Diagonal Brace BarsBB48X BB60X, BB72X & BB84XInstall Tailwheel Install Dual Tailwheel BB84XD OptionalBB48X Standard Hitch Set-Up BB48X Quick Hitch Set-UpInstall Driveline BB60X, BB72X & BB84X Standard & Quick Hitch Set-UpShear Bolt Driveline BB48X & BB60X Only Driveline Slip Clutch Optional on BB48X & BB60XInstall Safety Shielding Driveline Slip Clutch BB72X and BB84XRubber Deflector Standard Fill GearboxBB60X BB72X Install Optional Check ChainsBB84X Parts Index Brushbulltm PartsBrushbull STANDARD-DUTY Main Assembly BB48X, BB60X, BB72X & BB84X BB84X ShownBB48X, BB60X, BB72X & BB84X Main Assembly Parts List BB72X, BB84XGearbox Assembly Flat TOP Gearbox repair asy BB72X S/N 1159928 and BelowCheck Chain Assembly Optional Gearbox Assembly Parts ListBB48X Gearbox Assembly CAST/CROWN TOP BB48X Comer Standard Driveline Assembly BB60X Comer Standard Driveline Assembly BB48X & BB60X Comer Slip Clutch Driveline Assembly Optional BB72X Comer Slip Clutch Driveline Assembly BB84X Comer Slip Clutch Driveline Assembly Series 50 SeriesBB84X Walterscheid Slip Clutch Driveline Assembly Front & Rear Chain Shielding Optional Front Rubber Shielding StandardBolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005