Woods Equipment Comprehensive Crossbar Removal Instructions for Your Brush Cutter

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CROSSBAR REMOVAL

1.It is necessary to gain access to bottom side of cutter for crossbar removal. See OWNER SERVICE, page 18.

NOTE: You will need to use either the puller screw (Item 6, Figure 21) or a small hydraulic jack to remove the crossbar.

2.To make crossbar removal easier, remove blades as shown in Figure 20.

8.Crossbar

9.Blade

12.Blade pin

13.Shim

14.Keyhole plate

15.Blade pin lock clip

16.Shim

35.Cap screw

Figure 20. Blade Removal (BB84X Shown)

3.Remove cotter pin, castle nut, and washer from bottom of crossbar, Figure 21.

4.Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.Position tube assembly (5) with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal.

6.For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad

(4)in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90-degrees. Use care to prevent bend- ing crossbar during removal.

1.Clevis

2.5/8 NC x 4 Cap screw

3.5/8 NC Hex nut

4.Pad assembly

5.Tube assembly

6.Screw assembly

7.Puller link

Figure 21. Crossbar Removal

MAN0632 (5/15/2007)

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Contents Brushbulltm To the Dealer IntroductionTo the Owner Table of Contents General Information SpecificationsBB48X BB60X BB72X BB84X Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishWoods Equipment Company Operation Safety RulesTraining PreparationMaintenance Storage Serial Number Plate Safety & Instructional DecalsRED Rear Reflector Crushing and Pinching Hazard Be CarefulAttaching Cutter to Tractor BB48X only OperationOperation Tractor StabilityQuick Hitch Attachment BB48X Only Top Link Adjustment BB48X OnlyAttaching Cutter to Tractor BB60X, BB72X, BB84X only Installation and Removal Driveline Tractor PTOShortening Driveline Driveline AttachmentDriveline Interference Check Cutting Height AdjustmentShredding Material Operating Technique Check Chain AdjustmentPRE-OPERATION Check List Lubrication Information Owner ServiceOwner Service Blocking MethodBlade Servicing Blade Installation FigureBlade Removal Figure Walterscheid BB84X Only Slip Clutch AdjustmentBlade Sharpening ComerModel WalterscheidCleaning Driveline Shear Bolt ReplacementShielding Repair Problem Possible Cause Solution TroubleshootingMowing Conditions Seal Replacement Dealer ServiceDealer Service Gearbox MaintenanceGearbox Repair Seal RepairVertical Shaft Seal Repair Horizontal Seal Leak RepairReassemble Gearbox Reinstall GearboxBB48X, BB60X, BB72X BB72X S/N 1159929 and Above only On CAST/CROWN TOP BB48X, BB60XReassemble Gearbox Cast Top BB48X Reassemble Gearbox Cast Top BB60X and BB72X Crossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Install Cups Joint AssemblyDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListDealer Check Lists Assembly AssemblyDealer SET-UP Instructions Disassemble Shipping Unit Figure BB60X, BB72X & BB84X Shipping ConfigurationBB60X, BB72X & BB84X Install A-FRAMEInstall A-FRAME to Diagonal Brace Bars BB48XBB48X Quick Hitch Set-Up Install TailwheelInstall Dual Tailwheel BB84XD Optional BB48X Standard Hitch Set-UpDriveline Slip Clutch Optional on BB48X & BB60X Install DrivelineBB60X, BB72X & BB84X Standard & Quick Hitch Set-Up Shear Bolt Driveline BB48X & BB60X OnlyFill Gearbox Install Safety ShieldingDriveline Slip Clutch BB72X and BB84X Rubber Deflector StandardBB60X BB72X Install Optional Check ChainsBB84X Parts Parts Index BrushbulltmBB48X, BB60X, BB72X & BB84X BB84X Shown Brushbull STANDARD-DUTY Main AssemblyBB72X, BB84X BB48X, BB60X, BB72X & BB84X Main Assembly Parts ListGearbox repair asy BB72X S/N 1159928 and Below Gearbox Assembly Flat TOPCheck Chain Assembly Optional Gearbox Assembly Parts ListBB48X Gearbox Assembly CAST/CROWN TOP BB48X Comer Standard Driveline Assembly BB60X Comer Standard Driveline Assembly BB48X & BB60X Comer Slip Clutch Driveline Assembly Optional BB72X Comer Slip Clutch Driveline Assembly Series 50 Series BB84X Comer Slip Clutch Driveline AssemblyBB84X Walterscheid Slip Clutch Driveline Assembly Front Rubber Shielding Standard Front & Rear Chain Shielding OptionalMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005