Woods Equipment BB48X, BB84X, BB60X, BB72X manual Maintenance

Page 8

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

Full chain, rubber, or steel band shielding must be installed when operating in populated areas or other areas where thrown objects could injure peo- ple or damage property.

If this machine is not equipped with full chain, rubber, or steel band shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Never direct discharge toward people, animals, or property.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM. Do not exceed.

Do not operate PTO during transport.

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud- denly on slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

Before performing any service or maintenance, disconnect driveline from tractor PTO.

MAINTENANCE

Before performing any service or maintenance, disconnect driveline from tractor PTO.

Before working underneath, disconnect drive- line, raise cutter, and block cutter securely. Hydraulic system leak down and failure of mechan- ical or hydraulic system can cause equipment to drop.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are

8Safety

Single Spindle Cutter LD/MD (Rev. 10/27/2006)

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Contents Brushbulltm To the Owner IntroductionTo the Dealer Table of Contents BB48X BB60X BB72X BB84X SpecificationsGeneral Information Free Mower Safety Video SafetyWoods Equipment Company Training Package for Rotary Mowers/Cutters-EnglishTraining Package for Rotary Mowers/Cutters-English/Spanish Safety Rules TrainingPreparation OperationMaintenance Storage RED Rear Reflector Safety & Instructional DecalsSerial Number Plate Be Careful Crushing and Pinching HazardOperation OperationTractor Stability Attaching Cutter to Tractor BB48X onlyTop Link Adjustment BB48X Only Quick Hitch Attachment BB48X OnlyInstallation and Removal Driveline Tractor PTO Attaching Cutter to Tractor BB60X, BB72X, BB84X onlyDriveline Attachment Shortening DrivelineShredding Material Cutting Height AdjustmentDriveline Interference Check PRE-OPERATION Check List Check Chain AdjustmentOperating Technique Owner Service Owner ServiceBlocking Method Lubrication InformationBlade Removal Figure Blade Installation FigureBlade Servicing Slip Clutch Adjustment Blade SharpeningComer Walterscheid BB84X OnlyWalterscheid ModelShielding Repair Driveline Shear Bolt ReplacementCleaning Mowing Conditions TroubleshootingProblem Possible Cause Solution Dealer Service Dealer ServiceGearbox Maintenance Seal ReplacementSeal Repair Vertical Shaft Seal RepairHorizontal Seal Leak Repair Gearbox RepairReinstall Gearbox Reassemble GearboxBB48X, BB60X, BB72X On CAST/CROWN TOP BB48X, BB60X BB72X S/N 1159929 and Above onlyReassemble Gearbox Cast Top BB48X Reassemble Gearbox Cast Top BB60X and BB72X Crossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Install CupsDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListDealer Check Lists Dealer SET-UP Instructions AssemblyAssembly BB60X, BB72X & BB84X Shipping Configuration Disassemble Shipping Unit FigureInstall A-FRAME Install A-FRAME to Diagonal Brace BarsBB48X BB60X, BB72X & BB84XInstall Tailwheel Install Dual Tailwheel BB84XD OptionalBB48X Standard Hitch Set-Up BB48X Quick Hitch Set-UpInstall Driveline BB60X, BB72X & BB84X Standard & Quick Hitch Set-UpShear Bolt Driveline BB48X & BB60X Only Driveline Slip Clutch Optional on BB48X & BB60XInstall Safety Shielding Driveline Slip Clutch BB72X and BB84XRubber Deflector Standard Fill GearboxBB84X Install Optional Check ChainsBB60X BB72X Parts Index Brushbulltm PartsBrushbull STANDARD-DUTY Main Assembly BB48X, BB60X, BB72X & BB84X BB84X ShownBB48X, BB60X, BB72X & BB84X Main Assembly Parts List BB72X, BB84XGearbox Assembly Flat TOP Gearbox repair asy BB72X S/N 1159928 and BelowBB48X Gearbox Assembly Parts ListCheck Chain Assembly Optional Gearbox Assembly CAST/CROWN TOP BB48X Comer Standard Driveline Assembly BB60X Comer Standard Driveline Assembly BB48X & BB60X Comer Slip Clutch Driveline Assembly Optional BB72X Comer Slip Clutch Driveline Assembly BB84X Comer Slip Clutch Driveline Assembly Series 50 SeriesBB84X Walterscheid Slip Clutch Driveline Assembly Front & Rear Chain Shielding Optional Front Rubber Shielding StandardBolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005