Multiquip MQP20P Fuel Addition, Removing Water from the Fuel Tank, Cleaning Inside the Fuel Tank

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maintenance

NOTICE

The air filter should be changed more frequently in dusty operating conditions.

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result.This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exist.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if necessary.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

Cleaning Inside the Fuel Tank

If necessary, drain the fuel inside the fuel tank completely. Using a spray washer (Figure 24) wash out any deposits or debris that have accumulated inside the fuel tank.

Figure 24. Fuel Tank Cleaning

Fuel Tank Inspection

In addition to cleaning the fuel tank, the following components should be inspected for wear:

„„Rubber Suspension — look for signs of wear or deformity due to contact with oil. Replace the rubber suspension if necessary.

„„Fuel Hoses — inspect nylon and rubber hoses for signs of wear, deterioration, and hardening.

„„FuelTank Lining — inspect the fuel tank lining for signs of excessive amounts of oil and other foreign matter.

Replacing Fuel Filter

„„Replace the fuel filter cartridge with a new one every 500 hours.

„„Loosen the drain plug at the lower top of the fuel filter. Drain the fuel in the fuel body together with the mixed water. DO NOT spill the fuel during disassembly.

„„Vent any air.

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system. Refer to the Perkins engine manual for details.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine.The oil level must be between the two notches on the dipstick as shown in Figure 7.

Replacing Oil Filter

1.Remove the old oil filter.

2.Apply a film of oil to the gasket on the new oil filter.

3.Install the new oil filter.

4.After the oil filter has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

MQP20P STANDBY GENERATOR • operation and parts manual — rev. #1 (11/28/11) — page 33

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Contents Model MQP20P Diesel engine exhaust and some Proposition 65 warningPage MQP20P Standby Generator Table of ContentsChoose from three easy options SaFeTY MeSSageS Safety InformationGeNeRaTOR SaFeTY GeNeRal SaFeTYRestricted. If the air fl ow is ENgiNe SaFeTYTOWiNg SaFeTY Fuel SaFeTYEleCTRiCal SaFeTY Grounding SafetyPower Cord/Cable Safety ENviRONMeNTal SaFeTY BaTTeRY SaFeTYSpecifications Dimensions Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGeneral information GeneratorCamlok outlet box panel Principle of operation EngineElectrONIC Governor System Item no Description Major componentsBasic Engine Components Basic engine componentsMicroprocessor Engine Controller MEC Digital controller panelOutlet connectors Connector outlet box and main circuit breakerSingle Phase Load Load application/generator outputGenerator Amperage Refueling Procedure Inspection/setupLubrication Oil Fuel CheckFuel Expands Air Cleaner Fan Belt Tension Cleaning the RadiatorBattery Coolant Antifreeze/summer coolantWiring Battery Cable InstallationAlternator Piping and Hose ConnectionStartup Starting Auto ModeBefore Starting Starting ManualEmergency Shutdown Procedure Normal Shutdown ProcedureBattery Charger and Jacket Water Heater Power Connections JacketWater Heater and Internal Battery ChargerProtective devices Protective devicesTransporting TransportingMaintenance Air Filter Dust IndicatorGeneral Inspection Air Filter Fuel Addition Cleaning Inside the Fuel TankRemoving Water from the Fuel Tank Fuel Tank InspectionVoltage regulator adjustments Radiator CleaningFlushing Out Radiator and Replacing Coolant PotentiometersGenerator Storage Adjustment ProcedureTroubleshooting Generator Troubleshooting GeneratorTroubleshooting Engine Troubleshooting engineTroubleshooting MEC20 Controller Troubleshooting controllerImproper calibration? Troubleshooting Voltage Regulator Troubleshooting Voltage RegulatorMaintenance Parts Locator Control BOX Generator Wiring Diagram single phaseCircuit Breaker BOX Generator Wiring Diagram three phase 505 K1 Explanation of Code in Remarks Column MQP20P with Perkins 404D-22 Diesel Engine 1 to 3 units Suggested Spare PartsHousing assy Part Name Engine and Generator Mounting assy GENERATOR, 30KW Fuel assy Part Name QTY Remarks Electrical assy BOLT, BATTERY, 10.38 Jacket Water HEater assy BRACKET, MOUNTING, Heater Solenoid assy BRACKET, Starter Solenoid Radiator assy Guard Air filter assy Cover Engine exhaust assy Exhaust Flex Engine Oil assy OIL Filler CAP Control panel assy PANEL, FRONT, Control Panel Controller assy MODULE, Output Expan MEC 2/20 W/CABLE Saddlebox assy Phase Units Circuit breaker assy Ground Camlok assy HousingCOVER, HINGED, Black FReigHT pOliCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help