Multiquip MQP20P manual Maintenance, General Inspection Air Filter, Air Filter Dust Indicator

Page 32

maintenance

 

Table 11. Inspection/Maintenance

 

10 Hrs

250 Hrs

500 Hrs

1000

 

 

DAILY

Hrs

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

Check for Leaks

 

X

 

 

 

 

Check for Loose Parts

 

X

 

 

 

 

Replace Engine Oil and Filter *1

 

 

X

 

 

Engine

Clean Air Filter

 

 

X

 

 

 

Check Fuel Filter/Water Separator Bowl

 

X

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

Change Fuel Filter

 

 

 

X

 

 

Clean Radiator and Check Coolant Level*2

 

 

 

X

 

 

Replace Air Filter Element *3

 

 

 

X

 

 

Check all Hoses and Clamps *4

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

X

Generator

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

*1

Replace engine oil and filter at 100 hours, first time only.

 

 

 

 

 

*2

Add “Supplemental Coolant Additives (SCA’s)” to recharge the engine coolant.

 

 

 

*3

Replace primary air filter element when restriction indicator shows a vacuum of 625 mm (25 in. H20).

 

*4

If blowby hose needs to be replaced, ensure that the slope of the blowby hose is at least a 1/2 inch per

 

 

foot, with no sags or dips that could collect moisture and/or oil.

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts, and other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 11 as a general maintenance guideline. For engine maintenance, refer to the engine instruction manual.

Air FILTER

Every 250 hours: Remove air filter element (Figure 23) and clean the filter element with low pressure compressed air. Air pressure must not exceed 30 psi (207 kPa). The filter can be cleaned and reused for up to six times if properly cleaned. Replace air filter if rips or tears are detected while cleaning.

Air Filter Dust Indicator

The air filter indicator (Figure 23) is attached to the air filter.

When the air filter element is clogged, air intake restriction becomes greater and the air filter indicator signal shows RED. When indicator is red, replace filter immediately. After changing the air filter, press the air filter indicator button to reset.

Air Filter

Indicator

Air Filter

Element

Figure 23. Air Filter/Indicator

page 32 —MQP20P STANDBY GENERATOR • operation and parts manual — rev. #1 (11/28/11)

Image 32
Contents Model MQP20P Proposition 65 warning Diesel engine exhaust and somePage Table of Contents MQP20P Standby GeneratorChoose from three easy options Safety Information SaFeTY MeSSageSGeNeRal SaFeTY GeNeRaTOR SaFeTYENgiNe SaFeTY Restricted. If the air fl ow isFuel SaFeTY TOWiNg SaFeTYPower Cord/Cable Safety EleCTRiCal SaFeTYGrounding Safety BaTTeRY SaFeTY ENviRONMeNTal SaFeTYSpecifications Dimensions Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingCamlok outlet box panel General informationGenerator ElectrONIC Governor System Principle of operationEngine Major components Item no DescriptionBasic engine components Basic Engine ComponentsDigital controller panel Microprocessor Engine Controller MECConnector outlet box and main circuit breaker Outlet connectorsGenerator Amperage Single Phase LoadLoad application/generator output Inspection/setup Refueling ProcedureLubrication Oil Fuel CheckFuel Expands Cleaning the Radiator Air Cleaner Fan Belt TensionBattery Coolant Antifreeze/summer coolantBattery Cable Installation WiringAlternator Piping and Hose ConnectionStarting Auto Mode StartupBefore Starting Starting ManualNormal Shutdown Procedure Emergency Shutdown ProcedureJacketWater Heater and Internal Battery Charger Battery Charger and Jacket Water Heater Power ConnectionsProtective devices Protective devicesTransporting TransportingGeneral Inspection Air Filter MaintenanceAir Filter Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Voltage regulator adjustmentsFlushing Out Radiator and Replacing Coolant PotentiometersAdjustment Procedure Generator StorageTroubleshooting Generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting MEC20 ControllerImproper calibration? Troubleshooting Voltage Regulator Troubleshooting Voltage RegulatorMaintenance Parts Locator Generator Wiring Diagram single phase Control BOXCircuit Breaker BOX Generator Wiring Diagram three phase 505 K1 Explanation of Code in Remarks Column Suggested Spare Parts MQP20P with Perkins 404D-22 Diesel Engine 1 to 3 unitsHousing assy Part Name Engine and Generator Mounting assy GENERATOR, 30KW Fuel assy Part Name QTY Remarks Electrical assy BOLT, BATTERY, 10.38 Jacket Water HEater assy BRACKET, MOUNTING, Heater Solenoid assy BRACKET, Starter Solenoid Radiator assy Guard Air filter assy Cover Engine exhaust assy Exhaust Flex Engine Oil assy OIL Filler CAP Control panel assy PANEL, FRONT, Control Panel Controller assy MODULE, Output Expan MEC 2/20 W/CABLE Saddlebox assy Phase Units Circuit breaker assy Ground Housing Camlok assyCOVER, HINGED, Black Terms and Conditions of Sale Parts FReigHT pOliCYPage HERE’S HOW to GET Help