Multiquip MQP20P manual Digital controller panel, Microprocessor Engine Controller MEC

Page 20

digital controller panel

3

1

 

 

 

 

 

 

 

4

13

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

Microprocessor Engine Controller

 

 

 

 

 

MEC 20

 

 

 

 

 

 

Vavg

Aavg

Freq

 

 

 

ALARM

600

 

508

60.0

READY

 

 

 

 

 

 

 

 

 

 

SHUTDOWN

SILENCE

LAMP TEST

RESET

SPEED SIGNAL

 

 

 

EXIT

DECREMENT

INCREMENT

ENTER

 

 

14

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EMERGENCY

5

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOAD

STOP

 

 

 

RUN

 

OFF

AUTO

 

 

 

 

 

TEST

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

7

 

FREQUENCY

 

 

 

 

VOLTAGE

 

8

 

 

ADJUST

 

 

 

 

ADJUST

 

 

 

15

 

 

 

 

 

 

16

 

Figure 5. Digital Controller Components

1.Liquid Crystal Display — Displays voltage, amperage, frequency,engine information, fault warnings, and other generator and engine information.

2.EXIT Pushbutton — Press button to scroll backwards through the status menus or programming prompts. Press and hold for approximately 2 seconds to exit programming menu when in the programming mode.

3.DECREMENT Pushbutton — Press button to change a programming value while in the programming mode. Press and hold this button to decrease value continuously and release when desired value is displayed. NOTE: The longer the button is held down, the faster the value will decrease.

4.INCREMENT Pushbutton — Press button to change a programming value while in the programming mode or to select a desired programming menu loop. Press and hold this button to increase value continuously and release when desired value is displayed. NOTE: The longer the button is held down, the faster the value will increase.

5.ENTER Pushbutton — Press button to scroll through the status menus or programming prompts. This button is used to enter a programming mode as well as accepting changed programming values. NOTE: The longer the button is held down, the faster the next menu prompt will appear.

6.RUN Pushbutton and LED — Press button to initiate a manual start signal to the generator. The LED will light when in RUN mode.

7.OFF Pushbutton and LED — Press button to initiate a stop signal to the generator. The LED will light when in OFF mode.

8.AUTO Pushbutton and LED — Press button to initiate automatic operation of the generator.The LED will light when in AUTO mode.

9.LOADTEST Pushbutton and LED — Press button to initiate load test of the generator when connected to an associated transfer switch. The LED will light when in LOAD TEST mode.

10.EMERGENCY STOP Pushbutton and LED — Press button to initiate an emergency stop signal to the generator.

11.READY LED — Lights when the generator is set for automatic operation and no shutdown or alarm faults have been activated.

12.SPEED SIGNAL LED — Lights when the engine speed signal is detected.

13.ALARM LED — Lights when any pre-programmed alarm fault has been activated.

14.SHUTDOWN LED — Flashes when any pre- programmed shutdown fault has been activated.

15.FREQUENCY ADJUST — This screwdriver adjustable potentiometer is used to fine tune the roll-off frequency from 54 to 61 Hz.

16.VOLTAGE ADJUST — This screwdriver adjustable potentiometer is used to fine tune the generator output voltage.

page 20 —MQP20P STANDBY GENERATOR • operation and parts manual — rev. #1 (11/28/11)

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Contents Model MQP20P Proposition 65 warning Diesel engine exhaust and somePage Table of Contents MQP20P Standby GeneratorChoose from three easy options Safety Information SaFeTY MeSSageSGeNeRal SaFeTY GeNeRaTOR SaFeTYENgiNe SaFeTY Restricted. If the air fl ow isFuel SaFeTY TOWiNg SaFeTYPower Cord/Cable Safety EleCTRiCal SaFeTYGrounding Safety BaTTeRY SaFeTY ENviRONMeNTal SaFeTYSpecifications Dimensions Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationMounting Generator GroundingCamlok outlet box panel General informationGenerator ElectrONIC Governor System Principle of operationEngine Major components Item no DescriptionBasic engine components Basic Engine ComponentsDigital controller panel Microprocessor Engine Controller MECConnector outlet box and main circuit breaker Outlet connectorsGenerator Amperage Single Phase LoadLoad application/generator output Inspection/setup Refueling ProcedureLubrication Oil Fuel CheckFuel Expands Cleaning the Radiator Air Cleaner Fan Belt TensionBattery Coolant Antifreeze/summer coolantBattery Cable Installation WiringAlternator Piping and Hose ConnectionStarting Auto Mode StartupBefore Starting Starting ManualNormal Shutdown Procedure Emergency Shutdown ProcedureJacketWater Heater and Internal Battery Charger Battery Charger and Jacket Water Heater Power ConnectionsProtective devices Protective devicesTransporting TransportingGeneral Inspection Air Filter MaintenanceAir Filter Dust Indicator Cleaning Inside the Fuel Tank Fuel AdditionRemoving Water from the Fuel Tank Fuel Tank InspectionRadiator Cleaning Voltage regulator adjustmentsFlushing Out Radiator and Replacing Coolant PotentiometersAdjustment Procedure Generator StorageTroubleshooting Generator Troubleshooting GeneratorTroubleshooting engine Troubleshooting EngineTroubleshooting controller Troubleshooting MEC20 ControllerImproper calibration? Troubleshooting Voltage Regulator Troubleshooting Voltage RegulatorMaintenance Parts Locator Generator Wiring Diagram single phase Control BOXCircuit Breaker BOX Generator Wiring Diagram three phase 505 K1 Explanation of Code in Remarks Column Suggested Spare Parts MQP20P with Perkins 404D-22 Diesel Engine 1 to 3 unitsHousing assy Part Name Engine and Generator Mounting assy GENERATOR, 30KW Fuel assy Part Name QTY Remarks Electrical assy BOLT, BATTERY, 10.38 Jacket Water HEater assy BRACKET, MOUNTING, Heater Solenoid assy BRACKET, Starter Solenoid Radiator assy Guard Air filter assy Cover Engine exhaust assy Exhaust Flex Engine Oil assy OIL Filler CAP Control panel assy PANEL, FRONT, Control Panel Controller assy MODULE, Output Expan MEC 2/20 W/CABLE Saddlebox assy Phase Units Circuit breaker assy Ground Housing Camlok assyCOVER, HINGED, Black Terms and Conditions of Sale Parts FReigHT pOliCYPage HERE’S HOW to GET Help