Multiquip MQP20P manual Troubleshooting engine, Troubleshooting Engine

Page 37

Troubleshooting (engine)

Troubleshooting (Engine)

Symptom

Possible Problem

Solution

 

 

 

 

No Fuel reaching injection pump?

Add fuel. Check entire fuel system.

 

 

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

Fuel filter clogged?

Replace fuel filter and clean tank.

 

 

 

 

Faulty fuel supply line?

Replace or repair fuel line.

 

 

 

 

Compression too low?

Check piston, cylinder and valves. Adjust or

 

repair per engine repair manual.

Engine will not start or start is delayed,

 

Fuel pump not working correctly?

Repair or replace fuel pump.

although engine can be turned over.

Oil pressure too low?

Check engine oil pressure.

 

 

Low starting temperature limit exceeded?

Comply with cold starting instructions and

 

proper oil viscosity.

 

 

 

 

 

 

Defective battery?

Charge or replace battery.

 

 

 

 

Air or water mixed in fuel system?

Check carefully for loosened fuel line

 

coupling, loose cap nut, etc.

 

 

 

 

 

 

Engine oil too thick?

Refill engine crankcase with correct type of

At low temperatures engine will not start.

oil for winter environment.

 

 

Defective battery?

Replace battery.

 

 

 

Engine fires but stops soon as starter is

Fuel filter blocked?

Replace fuel filter.

 

 

Fuel supply blocked?

Check the entire fuel system.

switched off.

 

 

Defective fuel pump?

Replace fuel pump.

 

 

 

 

 

Fuel tank empty?

Add fuel.

 

 

 

Engine stops by itself during normal

Fuel filter blocked?

Replace fuel filter.

 

 

Defective fuel pump?

Replace fuel pump.

operation.

 

 

 

Mechanical oil pressure shutdown sensor

Add oil. Replace low oil shutdown sensor if

 

stops the engine due to low oil?

necessary.

 

Fuel tank empty?

Replace fuel filter.

 

Fuel filter clogged?

Replace fuel filter.

 

Fuel tank venting is inadequate?

Ensure that tank is adequately vented.

 

Leaks at pipe unions?

Check threaded pipe unions tape and tighten

 

unions a required.

 

 

Low engine power, output and speed.

 

 

Speed control lever does not remain in

See engine manual for corrective action.

 

 

selected position?

 

 

 

 

 

 

Engine oil level too full?

Correct engine oil level.

 

 

 

 

 

Use No. 2-D diesel fuel only. Check the fuel

 

Injection pump wear?

injection pump element and delivery valve

 

 

assembly and replace as necessary.

MQP20P STANDBY GENERATOR • operation and parts manual — rev. #1 (11/28/11) — page 37

Image 37
Contents Model MQP20P Diesel engine exhaust and some Proposition 65 warningPage MQP20P Standby Generator Table of ContentsChoose from three easy options SaFeTY MeSSageS Safety InformationGeNeRaTOR SaFeTY GeNeRal SaFeTYRestricted. If the air fl ow is ENgiNe SaFeTYTOWiNg SaFeTY Fuel SaFeTYGrounding Safety EleCTRiCal SaFeTYPower Cord/Cable Safety ENviRONMeNTal SaFeTY BaTTeRY SaFeTYSpecifications Dimensions Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationMounting Generator GroundingGenerator General informationCamlok outlet box panel Engine Principle of operationElectrONIC Governor System Item no Description Major componentsBasic Engine Components Basic engine componentsMicroprocessor Engine Controller MEC Digital controller panelOutlet connectors Connector outlet box and main circuit breakerLoad application/generator output Single Phase LoadGenerator Amperage Refueling Procedure Inspection/setupLubrication Oil Fuel CheckFuel Expands Air Cleaner Fan Belt Tension Cleaning the RadiatorBattery Coolant Antifreeze/summer coolantWiring Battery Cable InstallationAlternator Piping and Hose ConnectionStartup Starting Auto ModeBefore Starting Starting ManualEmergency Shutdown Procedure Normal Shutdown ProcedureBattery Charger and Jacket Water Heater Power Connections JacketWater Heater and Internal Battery ChargerProtective devices Protective devicesTransporting TransportingAir Filter Dust Indicator MaintenanceGeneral Inspection Air Filter Fuel Addition Cleaning Inside the Fuel TankRemoving Water from the Fuel Tank Fuel Tank InspectionVoltage regulator adjustments Radiator CleaningFlushing Out Radiator and Replacing Coolant PotentiometersGenerator Storage Adjustment ProcedureTroubleshooting Generator Troubleshooting GeneratorTroubleshooting Engine Troubleshooting engineTroubleshooting MEC20 Controller Troubleshooting controllerImproper calibration? Troubleshooting Voltage Regulator Troubleshooting Voltage RegulatorMaintenance Parts Locator Control BOX Generator Wiring Diagram single phaseCircuit Breaker BOX Generator Wiring Diagram three phase 505 K1 Explanation of Code in Remarks Column MQP20P with Perkins 404D-22 Diesel Engine 1 to 3 units Suggested Spare PartsHousing assy Part Name Engine and Generator Mounting assy GENERATOR, 30KW Fuel assy Part Name QTY Remarks Electrical assy BOLT, BATTERY, 10.38 Jacket Water HEater assy BRACKET, MOUNTING, Heater Solenoid assy BRACKET, Starter Solenoid Radiator assy Guard Air filter assy Cover Engine exhaust assy Exhaust Flex Engine Oil assy OIL Filler CAP Control panel assy PANEL, FRONT, Control Panel Controller assy MODULE, Output Expan MEC 2/20 W/CABLE Saddlebox assy Phase Units Circuit breaker assy Ground Camlok assy HousingCOVER, HINGED, Black FReigHT pOliCY Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help