Multiquip M2870300504 DCA-70SSIU 60 Hz Rules for Safe Operation, General Safety, Burns

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DCA-70SSIU (60 Hz) — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-70SSIU (60 Hz) Ultra Silent™ Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment.Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine to cool before performing service and maintenance functions. Contact with hot! components can cause serious

burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the ISUZU Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)

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Contents Parts List NO. M2870300504 Model DCA-70SSIUPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications DCA-70SSIU 60 Hz Dimensions TOP, Side and Front DimensionsDCA-70SSIU 60 Hz Safety Message Alert Symbols Hazard SymbolsDCA-70SSIU 60 Hz Safety Message Alert Symbols This generator, other property, orDCA-70SSIU 60 Hz Rules for Safe Operation General SafetyBurns DCA-70SSIU 60 Hz Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70SSIU 60 Hz Generator Decals DCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inuedDCA-70SSIU 60 Hz Installation Typical Generator Grounding ApplicationIndoor Installation DCA-70SSIU 60 Hz InstallationOutdoor Installation When connecting the generatorGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-70SSIU 60 Hz Major Components Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel DCA-70SSIU 60 Hz Engine Operating Panel Major faults will shutdown the generatorAuto On/Off Engine Controller Mpec DCA-70SSIU 60 Hz Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-70SSIU 60 Hz Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Blower FanDCA-70SSIU 60 Hz Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchGenerator Amperage Gfci Receptacle Load CapabilityDCA-70SSIU 60 Hz Gauge Reading How to Read the OutputTerminal GaugesReading Amperage Uvwo Terminal Output Voltages Three-Phase PositionDCA-70SSIU 60 Hz Output Terminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages DCA-70SSIU 60 Hz Output Terminal Panel Connections1Ø 240V/120V Output Terminal Lug Voltages Lubrication Oil DCA-70SSIU 60 Hz PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-70SSIU 60 Hz Generator START-UP Procedure ManualBefore Starting Direct exhaust away from nearby personnelEngine Running LED on No LoadShutdown Procedure Starting Auto ModeEmergency Shutdown Procedure DCA-70SSIU 60 Hz Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-70SSIU 60 Hz Maintenance To ensure adequate startingTrailer Maintenance Coupler Type of hitch used on the trailer for towingBrakes DCA-70SSIU 60 Hz -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements DCA-70SSIU 60 Hz -TRAILER MaintenanceStart all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 DCA-70SSIU 60 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70SSIU 60 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70SSIU 60 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSIU 60 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70SSIU 60 Hz Suggested Spare PartsDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0330000240 M22130014020330000180 0601870432DCA-70SSIU 60 Hz Control BOX ASSY. M2223000603 060220254635A 0040506000 0601807641DCA-70SSIU 60 Hz Engine and Radiator Assy 1132400791 B59232000341132402321 M1303200103DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0602021070 06055113950603306395 0269200500DCA-70SSIU 60 Hz Outputterminal Assy Output Terminal Assy0801830904 M3230700003M3278500004 0040020000DCA-70SSIU 60 Hz Actuator Assy M2354200104 06021500950030006000 0343502090DCA-70SSIU 60 Hz Battery Assy M9103000304 0602220187M9310500014 0602220920DCA-70SSIU 60 Hz Muffler Assy M2333001203 B53301003030016910025 3943690210DCA-70SSIU 60 Hz Fueltank Assy 0605501074 M23630001020605505070 0605516090DCA-70SSIU 60 Hz Enclosure Assy Enclosure AssyM2423001602 M2413001902M1413400004 M2493107203DCA-70SSIU 60 Hz Enclosure ASSY. 0019108055 M245320160234A M2493408704 35A 0042308000DCA-70SSIU 60 Hz Rubber Seals Assy 0228900745 02289016600228900915 0228901120DCA-70SSIU 60 Hz Name Plate and Decals Assy M1550001304 M1550000204M1550002203 M2550001803EffectiveOctober 1, 2002 Terms and Conditions of Sale Parts FreightpolicyDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is