Multiquip M2870300504 DCA-70SSIU 60 Hz Installation, Outdoor Installation, Indoor Installation

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DCA-70SSIU (60 Hz) — INSTALLATION

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION - EXHAUST HAZARD

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside.The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 4) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully.Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried aminimum of 8 ft. into the ground.

When connecting the generator

NOTEto any buildings electrical system ALWAYS consult with a licensed electrician.

DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 17

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Contents Model DCA-70SSIU Parts List NO. M2870300504Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications Dimensions DCA-70SSIU 60 Hz Dimensions TOP, Side and FrontHazard Symbols DCA-70SSIU 60 Hz Safety Message Alert SymbolsThis generator, other property, or DCA-70SSIU 60 Hz Safety Message Alert SymbolsBurns General SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Generator Grounding Electrical SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inued DCA-70SSIU 60 Hz Generator DecalsTypical Generator Grounding Application DCA-70SSIU 60 Hz InstallationOutdoor Installation DCA-70SSIU 60 Hz InstallationIndoor Installation When connecting the generatorEngine Operating Panel GeneratorGenerator Control Panel Output Terminal PanelMajor Components DCA-70SSIU 60 Hz Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70SSIU 60 Hz Engine Operating Panel Output Terminal Familiarization DCA-70SSIU 60 Hz Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-70SSIU 60 Hz Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsThree Phase Load Single Phase LoadDCA-70SSIU 60 Hz Load Application Motors and motor-drivenGenerator Amperage Voltage Selector SwitchGenerator OutputVoltages Gfci Receptacle Load CapabilityReading Amperage How to Read the OutputTerminal GaugesDCA-70SSIU 60 Hz Gauge Reading DCA-70SSIU 60 Hz Output Terminal Panel Connections Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages Circuit Breakers DCA-70SSIU 60 Hz PRE-SETUPLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Vol % Freezing PointBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-70SSIU 60 Hz Generator START-UP Procedure ManualEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelNo Load Engine Running LED onEmergency Shutdown Procedure Starting Auto ModeShutdown Procedure DCA-70SSIU 60 Hz Maintenance Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting DCA-70SSIU 60 Hz MaintenanceCoupler Type of hitch used on the trailer for towing Trailer MaintenanceBrake Adjustment DCA-70SSIU 60 Hz -TRAILER MaintenanceBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILER MaintenanceLug Nut Torque Requirements DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Generator Wiring Diagram DCA-70SSIU 60 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70SSIU 60 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70SSIU 60 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSIU 60 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70SSIU 60 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0330000180 M22130014020330000240 0601870432DCA-70SSIU 60 Hz Control BOX ASSY. 35A 0040506000 0602202546M2223000603 0601807641DCA-70SSIU 60 Hz Engine and Radiator Assy 1132402321 B59232000341132400791 M1303200103DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0603306395 06055113950602021070 0269200500Output Terminal Assy DCA-70SSIU 60 Hz Outputterminal AssyM3278500004 M32307000030801830904 0040020000DCA-70SSIU 60 Hz Actuator Assy 0030006000 0602150095M2354200104 0343502090DCA-70SSIU 60 Hz Battery Assy M9310500014 0602220187M9103000304 0602220920DCA-70SSIU 60 Hz Muffler Assy 0016910025 B5330100303M2333001203 3943690210DCA-70SSIU 60 Hz Fueltank Assy 0605505070 M23630001020605501074 0605516090Enclosure Assy DCA-70SSIU 60 Hz Enclosure AssyM1413400004 M2413001902M2423001602 M2493107203DCA-70SSIU 60 Hz Enclosure ASSY. 34A M2493408704 M24532016020019108055 35A 0042308000DCA-70SSIU 60 Hz Rubber Seals Assy 0228900915 02289016600228900745 0228901120DCA-70SSIU 60 Hz Name Plate and Decals Assy M1550002203 M1550000204M1550001304 M2550001803Freightpolicy EffectiveOctober 1, 2002 Terms and Conditions of Sale PartsDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is