Multiquip M2870300504 operation manual Battery Cable Installation, Alternator, Wiring

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Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 38) are properly connected to the battery terminals as shown below.The Red Cable is connected to the positive terminal of the battery, and the Black Cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 38. Battery Connections

DCA-70SSIU (60 Hz) — PRE-SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position.ALWAYS make sure that the MPEC Control Switch is in the OFF/RESET position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected

NOTE incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator can cause corrision and damage the alternator.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 35

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Contents Model DCA-70SSIU Parts List NO. M2870300504Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications Dimensions DCA-70SSIU 60 Hz Dimensions TOP, Side and FrontHazard Symbols DCA-70SSIU 60 Hz Safety Message Alert SymbolsThis generator, other property, or DCA-70SSIU 60 Hz Safety Message Alert SymbolsBurns General SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Generator Grounding Electrical SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inued DCA-70SSIU 60 Hz Generator DecalsTypical Generator Grounding Application DCA-70SSIU 60 Hz InstallationWhen connecting the generator DCA-70SSIU 60 Hz InstallationOutdoor Installation Indoor InstallationOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-70SSIU 60 Hz Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70SSIU 60 Hz Engine Operating Panel Output Terminal Familiarization DCA-70SSIU 60 Hz Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-70SSIU 60 Hz Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70SSIU 60 Hz Load ApplicationGfci Receptacle Load Capability Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-70SSIU 60 Hz Gauge Reading 3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionDCA-70SSIU 60 Hz Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages Fuel Check DCA-70SSIU 60 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureVol % Freezing Point Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70SSIU 60 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onEmergency Shutdown Procedure Starting Auto ModeShutdown Procedure DCA-70SSIU 60 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-70SSIU 60 Hz MaintenanceCoupler Type of hitch used on the trailer for towing Trailer MaintenanceCheck the wheel and drum for free rotation DCA-70SSIU 60 Hz -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILER MaintenanceLug Nut Torque Requirements DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Generator Wiring Diagram DCA-70SSIU 60 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70SSIU 60 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70SSIU 60 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSIU 60 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70SSIU 60 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0601870432 M22130014020330000180 0330000240DCA-70SSIU 60 Hz Control BOX ASSY. 0601807641 060220254635A 0040506000 M2223000603DCA-70SSIU 60 Hz Engine and Radiator Assy M1303200103 B59232000341132402321 1132400791DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0269200500 06055113950603306395 0602021070Output Terminal Assy DCA-70SSIU 60 Hz Outputterminal Assy0040020000 M3230700003M3278500004 0801830904DCA-70SSIU 60 Hz Actuator Assy 0343502090 06021500950030006000 M2354200104DCA-70SSIU 60 Hz Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-70SSIU 60 Hz Muffler Assy 3943690210 B53301003030016910025 M2333001203DCA-70SSIU 60 Hz Fueltank Assy 0605516090 M23630001020605505070 0605501074Enclosure Assy DCA-70SSIU 60 Hz Enclosure AssyM2493107203 M2413001902M1413400004 M2423001602DCA-70SSIU 60 Hz Enclosure ASSY. 35A 0042308000 M245320160234A M2493408704 0019108055DCA-70SSIU 60 Hz Rubber Seals Assy 0228901120 02289016600228900915 0228900745DCA-70SSIU 60 Hz Name Plate and Decals Assy M2550001803 M1550000204M1550002203 M1550001304Freightpolicy EffectiveOctober 1, 2002 Terms and Conditions of Sale PartsDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is