Multiquip M2870300504 DCA-70SSIU 60 Hz Engine Operating Panel, Auto On/Off Engine Controller Mpec

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DCA-70SSIU (60 Hz) — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-70SSIU (60 Hz) Engine Operating Panel (Figure 7).

1.Panel Light – Normally used in dark areas or at night time.When activated, panel lights will illuminate.When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 28 to 71 psi. (193~490 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4.WaterTemperature Gauge – During normal operation this gauge be should read between 165° and 203°F.

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Pre-Heat Button – Press and hold this button for 5 seconds to warm (cold weather) the engine glow plugs. While holding button down, verify that pre-heat lamp is on.

9.Pre-Heat Lamp – As the engine cranks, this lamp will illuminate to indicate automatic preheating of the engine. When the lamp turns off, the engine has been preheated and will start automatically.

10.Auto On/Off Engine Controller (MPEC) –

This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected.When a fault has been detected the engine controller will evaluate the fault and all

major faults will shutdown the generator.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

Also the engine controller will shut down the engine in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.MPEC Control Switch – This switch controls the running of the unit. If this switch is set to the OFF/RESET position, the unit will not run. When this switch is set to the MANUAL position, the generator will start immediately.

If the generator is to be connected to a building’s AC power source via an automatic transfer switch (isolation), place the switch in the AUTO position. In this position, should an outage occur, the automatic transfer switch (ATS) will start the generator automatically via the generator’s auto-start contacts connected to the ATS’s start contacts. Please refer to your ATS installation manual for further instructions for the correct installation of the auto-start contacts of the generator to the ATS.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 221°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 23

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Contents Model DCA-70SSIU Parts List NO. M2870300504Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications Dimensions DCA-70SSIU 60 Hz Dimensions TOP, Side and FrontHazard Symbols DCA-70SSIU 60 Hz Safety Message Alert SymbolsThis generator, other property, or DCA-70SSIU 60 Hz Safety Message Alert SymbolsBurns General SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Generator Grounding Electrical SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inued DCA-70SSIU 60 Hz Generator DecalsTypical Generator Grounding Application DCA-70SSIU 60 Hz InstallationWhen connecting the generator DCA-70SSIU 60 Hz InstallationOutdoor Installation Indoor InstallationOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-70SSIU 60 Hz Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70SSIU 60 Hz Engine Operating Panel Output Terminal Familiarization DCA-70SSIU 60 Hz Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-70SSIU 60 Hz Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70SSIU 60 Hz Load ApplicationGfci Receptacle Load Capability Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesReading Amperage How to Read the OutputTerminal GaugesDCA-70SSIU 60 Hz Gauge Reading 3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionDCA-70SSIU 60 Hz Output Terminal Panel Connections Uvwo Terminal Output Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages Fuel Check DCA-70SSIU 60 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureVol % Freezing Point Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70SSIU 60 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onEmergency Shutdown Procedure Starting Auto ModeShutdown Procedure DCA-70SSIU 60 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-70SSIU 60 Hz MaintenanceCoupler Type of hitch used on the trailer for towing Trailer MaintenanceCheck the wheel and drum for free rotation DCA-70SSIU 60 Hz -TRAILER MaintenanceBrake Adjustment BrakesSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILER MaintenanceLug Nut Torque Requirements DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Generator Wiring Diagram DCA-70SSIU 60 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70SSIU 60 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70SSIU 60 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSIU 60 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70SSIU 60 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0601870432 M22130014020330000180 0330000240DCA-70SSIU 60 Hz Control BOX ASSY. 0601807641 060220254635A 0040506000 M2223000603DCA-70SSIU 60 Hz Engine and Radiator Assy M1303200103 B59232000341132402321 1132400791DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0269200500 06055113950603306395 0602021070Output Terminal Assy DCA-70SSIU 60 Hz Outputterminal Assy0040020000 M3230700003M3278500004 0801830904DCA-70SSIU 60 Hz Actuator Assy 0343502090 06021500950030006000 M2354200104DCA-70SSIU 60 Hz Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-70SSIU 60 Hz Muffler Assy 3943690210 B53301003030016910025 M2333001203DCA-70SSIU 60 Hz Fueltank Assy 0605516090 M23630001020605505070 0605501074Enclosure Assy DCA-70SSIU 60 Hz Enclosure AssyM2493107203 M2413001902M1413400004 M2423001602DCA-70SSIU 60 Hz Enclosure ASSY. 35A 0042308000 M245320160234A M2493408704 0019108055DCA-70SSIU 60 Hz Rubber Seals Assy 0228901120 02289016600228900915 0228900745DCA-70SSIU 60 Hz Name Plate and Decals Assy M2550001803 M1550000204M1550002203 M1550001304Freightpolicy EffectiveOctober 1, 2002 Terms and Conditions of Sale PartsDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is