Multiquip M2870300504 operation manual Starting Auto Mode, Emergency Shutdown Procedure

Page 38

DCA-70SSIU (60 Hz) — GENERATOR START-UP PROCEDURE (AUTO MODE)

19.The generator will run until manually stopped or an abnormal condition occurs.

Starting (Auto Mode)

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

CAUTION - BACKUP GENERATOR USE

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.

When the generator is set in the

AUTO mode, the generator will

NOTE automically start in the event of comercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch.

When theMPECControlSwitch

is placed in the AUTO position,

NOTE the engine glow plugs will be warmed and the engine will start automatically.The pre-heat lamp will turn off when the engine has started.

WARNING - SHUTTING DOWNTHE GENERATOR

NEVER stop the engine suddenly except in an emergency. DO NOT use the emergency stop switch a as method of shutting down the generator. This switch is ONLY to be used in the event of an emergency.

Shutdown Procedure

To shutdown the generator use the following procedure:

1.Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 39 to the OFF position.

3.Let the engine cool by running it for 3-5 minutes with no load applied.

4.Place the MPEC Control Switch (Figure 56) to the OFF/RESET position.

WARNING - AUTO MODE MAINTENANCE

When running the generator in the AUTO mode, remember the generator can start up at any time without warning. NEVER attempt to perform any maintenance when the generator is in the auto mode.

1.Perform steps 1 through 5 in the Before Starting section as outlined in the Manual Starting Procedure.

2.Place the MPEC Control Switch (Figure 55) in the AUTO position .

Figure 55. MPEC Control Switch (AUTO)

3.Continue to follow the steps outlined in the Manual Start- up procedure (start at step 9).

Figure 56. MPEC Control Switch (Off/Reset)

5.Verify that the all status LED on the MPEC display are OFF (not lit).

6.Remove all loads from the generator.

Emergency Shutdown Procedure

1.To shut-down the engine in the event of an emergency, switch the MAIN, GFCI and LOAD (Figure 39) circuit breakers to OFF position.

2.Place the MPEC Control Switch switch (Figure 56) to the OFF/RESET position.

PAGE 38 — DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)

Image 38
Contents Parts List NO. M2870300504 Model DCA-70SSIUPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications DCA-70SSIU 60 Hz Dimensions TOP, Side and Front DimensionsDCA-70SSIU 60 Hz Safety Message Alert Symbols Hazard SymbolsDCA-70SSIU 60 Hz Safety Message Alert Symbols This generator, other property, orBurns General SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Generator Grounding Electrical SafetyDCA-70SSIU 60 Hz Rules for Safe Operation Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70SSIU 60 Hz Generator Decals DCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inuedDCA-70SSIU 60 Hz Installation Typical Generator Grounding ApplicationIndoor Installation DCA-70SSIU 60 Hz InstallationOutdoor Installation When connecting the generatorGenerator Control Panel GeneratorEngine Operating Panel Output Terminal PanelDCA-70SSIU 60 Hz Major Components Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Auto On/Off Engine Controller Mpec Major faults will shutdown the generatorDCA-70SSIU 60 Hz Engine Operating Panel DCA-70SSIU 60 Hz Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-70SSIU 60 Hz Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Blower FanDCA-70SSIU 60 Hz Load Application Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchGenerator Amperage Gfci Receptacle Load CapabilityReading Amperage How to Read the OutputTerminal GaugesDCA-70SSIU 60 Hz Gauge Reading Uvwo Terminal Output Voltages Three-Phase PositionDCA-70SSIU 60 Hz Output Terminal Panel Connections 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz Output Terminal Panel Connections3Ø 480/277 Output Terminal Lug Voltages Lubrication Oil DCA-70SSIU 60 Hz PRE-SETUPCircuit Breakers Fuel CheckRefueling Procedure RefuelingOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Vol % Freezing PointWiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-70SSIU 60 Hz Generator START-UP Procedure ManualBefore Starting Direct exhaust away from nearby personnelEngine Running LED on No LoadEmergency Shutdown Procedure Starting Auto ModeShutdown Procedure DCA-70SSIU 60 Hz Maintenance Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterDCA-70SSIU 60 Hz Maintenance To ensure adequate startingTrailer Maintenance Coupler Type of hitch used on the trailer for towingBrakes DCA-70SSIU 60 Hz -TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Start all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILER MaintenanceLug Nut Torque Requirements DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 DCA-70SSIU 60 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70SSIU 60 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70SSIU 60 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSIU 60 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70SSIU 60 Hz Suggested Spare PartsDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0330000240 M22130014020330000180 0601870432DCA-70SSIU 60 Hz Control BOX ASSY. M2223000603 060220254635A 0040506000 0601807641DCA-70SSIU 60 Hz Engine and Radiator Assy 1132400791 B59232000341132402321 M1303200103DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0602021070 06055113950603306395 0269200500DCA-70SSIU 60 Hz Outputterminal Assy Output Terminal Assy0801830904 M3230700003M3278500004 0040020000DCA-70SSIU 60 Hz Actuator Assy M2354200104 06021500950030006000 0343502090DCA-70SSIU 60 Hz Battery Assy M9103000304 0602220187M9310500014 0602220920DCA-70SSIU 60 Hz Muffler Assy M2333001203 B53301003030016910025 3943690210DCA-70SSIU 60 Hz Fueltank Assy 0605501074 M23630001020605505070 0605516090DCA-70SSIU 60 Hz Enclosure Assy Enclosure AssyM2423001602 M2413001902M1413400004 M2493107203DCA-70SSIU 60 Hz Enclosure ASSY. 0019108055 M245320160234A M2493408704 35A 0042308000DCA-70SSIU 60 Hz Rubber Seals Assy 0228900745 02289016600228900915 0228901120DCA-70SSIU 60 Hz Name Plate and Decals Assy M1550001304 M1550000204M1550002203 M2550001803EffectiveOctober 1, 2002 Terms and Conditions of Sale Parts FreightpolicyDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is