Multiquip M2870300504 operation manual Maintenance Safety, Battery Safety

Page 12

DCA-70SSIU (60 Hz) — RULES FOR SAFE OPERATION

Maintenance Safety

The electrical voltage required to operate the generator can cause severe injury or even death through physical contact with live circuits. Turn all circuit breakers OFF before performing maintenance on the generator.

NEVER lubricate components or attempt service on a running machine.

ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator.

Follow all Battery Safety Guidelines listed in this manual when handleing or servicing the generator.

ALWAYS allow the machine a proper amount of time to cool before servicing.

Keep the machinery in proper running condition.

Fix damage to the machine immediately and always replace broken parts.

ALWAYS service air cleaner frequently to prevent engine malfunction.

WARNING - BURN HAZARDS

To prevent burns, DO NOT touch or open any of the below mentioned components while the engine is

running or immediately after operations. Always allow sufficient time for the engine and generator to cool before performing maintenance.

Radiator Cap - Removing the radiator cap while the engine is hot will result in high pressurized, boiling water to gush out of the radiator, causing severe scalding to any persons in the general area of the generator.

Coolant Drain Plug - Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Engine Oil Drain Plug - Removing the engine oil drain plug while the engine is hot will result in hot oil gushing out of the oil drain plug, therefore causing severe scalding to any persons in the general area of the generator.

Battery Safety

Use the following guidelines when handling the battery:

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses.

Use well insulated gloves when picking up the battery.

DANGER - EXPLOSION HAZARDS

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery.There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes

etc.The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

ALWAYS keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

ALWAYS keep battery charging and cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

In case the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

PAGE 12 — DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)

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Contents Parts List NO. M2870300504 Model DCA-70SSIUPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications DCA-70SSIU 60 Hz Dimensions TOP, Side and Front DimensionsDCA-70SSIU 60 Hz Safety Message Alert Symbols Hazard SymbolsDCA-70SSIU 60 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70SSIU 60 Hz Rules for Safe OperationBurns Electrical Safety DCA-70SSIU 60 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70SSIU 60 Hz Generator Decals DCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inuedDCA-70SSIU 60 Hz Installation Typical Generator Grounding ApplicationDCA-70SSIU 60 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-70SSIU 60 Hz Major Components Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70SSIU 60 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-70SSIU 60 Hz Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-70SSIU 60 Hz Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70SSIU 60 Hz Load Application Motors and motor-drivenVoltage Selector Switch Generator AmperageGenerator OutputVoltages Gfci Receptacle Load CapabilityHow to Read the OutputTerminal Gauges DCA-70SSIU 60 Hz Gauge ReadingReading Amperage Three-Phase Position DCA-70SSIU 60 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug VoltagesDCA-70SSIU 60 Hz Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWiring AlternatorDCA-70SSIU 60 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureEmergency Shutdown Procedure DCA-70SSIU 60 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-70SSIU 60 Hz Maintenance To ensure adequate startingTrailer Maintenance Coupler Type of hitch used on the trailer for towingDCA-70SSIU 60 Hz -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70SSIU 60 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 DCA-70SSIU 60 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70SSIU 60 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70SSIU 60 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSIU 60 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70SSIU 60 Hz Suggested Spare PartsDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy M2213001402 03300001800330000240 0601870432DCA-70SSIU 60 Hz Control BOX ASSY. 0602202546 35A 0040506000M2223000603 0601807641DCA-70SSIU 60 Hz Engine and Radiator Assy B5923200034 11324023211132400791 M1303200103DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0605511395 06033063950602021070 0269200500DCA-70SSIU 60 Hz Outputterminal Assy Output Terminal AssyM3230700003 M32785000040801830904 0040020000DCA-70SSIU 60 Hz Actuator Assy 0602150095 0030006000M2354200104 0343502090DCA-70SSIU 60 Hz Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-70SSIU 60 Hz Muffler Assy B5330100303 0016910025M2333001203 3943690210DCA-70SSIU 60 Hz Fueltank Assy M2363000102 06055050700605501074 0605516090DCA-70SSIU 60 Hz Enclosure Assy Enclosure AssyM2413001902 M1413400004M2423001602 M2493107203DCA-70SSIU 60 Hz Enclosure ASSY. M2453201602 34A M24934087040019108055 35A 0042308000DCA-70SSIU 60 Hz Rubber Seals Assy 0228901660 02289009150228900745 0228901120DCA-70SSIU 60 Hz Name Plate and Decals Assy M1550000204 M1550002203M1550001304 M2550001803EffectiveOctober 1, 2002 Terms and Conditions of Sale Parts FreightpolicyDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is