Multiquip M2870300504 operation manual DCA-70SSIU 60 Hz Maintenance

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DCA-70SSIU (60 Hz) — MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.UseTable 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner. When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result.This can lead to

aloss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations).

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally inspect the fuel tank for water contamination and drain the contents if required.

During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09) — PAGE 39

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Contents Model DCA-70SSIU Parts List NO. M2870300504Page Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications Dimensions DCA-70SSIU 60 Hz Dimensions TOP, Side and FrontHazard Symbols DCA-70SSIU 60 Hz Safety Message Alert SymbolsThis generator, other property, or DCA-70SSIU 60 Hz Safety Message Alert SymbolsGeneral Safety DCA-70SSIU 60 Hz Rules for Safe OperationBurns Electrical Safety DCA-70SSIU 60 Hz Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyDCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inued DCA-70SSIU 60 Hz Generator DecalsTypical Generator Grounding Application DCA-70SSIU 60 Hz InstallationWhen connecting the generator DCA-70SSIU 60 Hz InstallationOutdoor Installation Indoor InstallationOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-70SSIU 60 Hz Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70SSIU 60 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec Output Terminal Familiarization DCA-70SSIU 60 Hz Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-70SSIU 60 Hz Output Terminal Panel FamiliarizationBlower Fan Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-70SSIU 60 Hz Load ApplicationGfci Receptacle Load Capability Voltage Selector SwitchGenerator Amperage Generator OutputVoltagesHow to Read the OutputTerminal Gauges DCA-70SSIU 60 Hz Gauge ReadingReading Amperage 3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionDCA-70SSIU 60 Hz Output Terminal Panel Connections Uvwo Terminal Output VoltagesDCA-70SSIU 60 Hz Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages Fuel Check DCA-70SSIU 60 Hz PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureVol % Freezing Point Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-70SSIU 60 Hz Generator START-UP Procedure ManualBefore Starting Engines exhaust contains harmful emissionsNo Load Engine Running LED onStarting Auto Mode Shutdown ProcedureEmergency Shutdown Procedure DCA-70SSIU 60 Hz Maintenance Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting DCA-70SSIU 60 Hz MaintenanceCoupler Type of hitch used on the trailer for towing Trailer MaintenanceCheck the wheel and drum for free rotation DCA-70SSIU 60 Hz -TRAILER MaintenanceBrake Adjustment BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70SSIU 60 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Generator Wiring Diagram DCA-70SSIU 60 Hz Generatorwiring DiagramEngine Wiring Diagram DCA-70SSIU 60 Hz Enginewiring DiagramGenerator Troubleshooting DCA-70SSIU 60 Hz -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSIU 60 Hz -TROUBLESHOOTING Engine ControllerIf more than one of the same Items Found In the Items Number ColumnDCA-70SSIU 60 Hz Suggested Spare Parts Part number on this Suggested Spare Parts listDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy 0601870432 M22130014020330000180 0330000240DCA-70SSIU 60 Hz Control BOX ASSY. 0601807641 060220254635A 0040506000 M2223000603DCA-70SSIU 60 Hz Engine and Radiator Assy M1303200103 B59232000341132402321 1132400791DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0269200500 06055113950603306395 0602021070Output Terminal Assy DCA-70SSIU 60 Hz Outputterminal Assy0040020000 M3230700003M3278500004 0801830904DCA-70SSIU 60 Hz Actuator Assy 0343502090 06021500950030006000 M2354200104DCA-70SSIU 60 Hz Battery Assy 0602220920 0602220187M9310500014 M9103000304DCA-70SSIU 60 Hz Muffler Assy 3943690210 B53301003030016910025 M2333001203DCA-70SSIU 60 Hz Fueltank Assy 0605516090 M23630001020605505070 0605501074Enclosure Assy DCA-70SSIU 60 Hz Enclosure AssyM2493107203 M2413001902M1413400004 M2423001602DCA-70SSIU 60 Hz Enclosure ASSY. 35A 0042308000 M245320160234A M2493408704 0019108055DCA-70SSIU 60 Hz Rubber Seals Assy 0228901120 02289016600228900915 0228900745DCA-70SSIU 60 Hz Name Plate and Decals Assy M2550001803 M1550000204M1550002203 M1550001304Freightpolicy EffectiveOctober 1, 2002 Terms and Conditions of Sale PartsDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is