Multiquip M2870300504 DCA-70SSIU 60 Hz Generator START-UP Procedure Manual, Before Starting

Page 36

DCA-70SSIU (60 Hz) — GENERATOR START-UP PROCEDURE (MANUAL)

Before Starting

CAUTION - LETHAL EXHAUST HAZARD

The engine's exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating.

Direct exhaust away from nearby personnel.

WARNING - STARTINGTHE GENERATOR

NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1.Place the main, G.F.C.I., and aux. circuit breakers (Figure 39) in the OFF position prior to starting the engine.

Figure 39. Main, Aux. and GFCI

Circuit Breakers (OFF)

2.Connect the load to the receptacles or the Output Terminal Lugs as shown in Figure 13. These load connection points can be found on the output terminal panel and the output terminal panel’s hard wire hookup panel.

3.The output terminal lugs are protected by a plastic cover. Remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

4.Close all engine enclosure doors (Figure 40).

5.Place the voltage selector switch in the desired voltage position (Figure 41).

Figure 41. Voltage

Selector Switch

6.Press and hold the pre-heat button (Figure 42) for at least 5 seconds to warm the engine glow plugs.

Figure 42. Pre-Heat Button

7.Verify that the pre-heat lamp (Figure 43) is lit.The lamp will turn off when the engine has started.

Figure 43. Pre-Heat Lamp

Starting (Manual)

8.Once the engine glow plugs have been warmed, place the MPEC Control Switch in the MANUAL position to start the engine (Figure 44).

Figure 44. MPEC Control Switch

(Manual Position)

9.Once the engine starts, let the engine run for 1-2 minutes. Listen for any abnormal noises. If any abnormalities exists shutdown the engine and correct the problem.

Figure 40. Engine Enclosure Doors

PAGE 36 — DCA-70SSIU (60 Hz) — OPERATION AND PARTS MANUAL — REV. #1 (01/06/09)

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Contents Parts List NO. M2870300504 Model DCA-70SSIUPage Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Direct TOLL-FREE access to our Parts Department DCA-70SSIU 60 Hz Specifications DCA-70SSIU 60 Hz Dimensions TOP, Side and Front DimensionsDCA-70SSIU 60 Hz Safety Message Alert Symbols Hazard SymbolsDCA-70SSIU 60 Hz Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-70SSIU 60 Hz Rules for Safe OperationBurns Electrical Safety DCA-70SSIU 60 Hz Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-70SSIU 60 Hz Generator Decals DCA-70SSIU 60 Hz Generator Decals Generator Decals Cont inuedDCA-70SSIU 60 Hz Installation Typical Generator Grounding ApplicationDCA-70SSIU 60 Hz Installation Outdoor InstallationIndoor Installation When connecting the generatorGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-70SSIU 60 Hz Major Components Major ComponentsPage DCA-70SSIU 60 Hz Generator Control Panel DCA-70SSIU 60 Hz Engine Operating Panel Major faults will shutdown the generator DCA-70SSIU 60 Hz Engine Operating PanelAuto On/Off Engine Controller Mpec DCA-70SSIU 60 Hz Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-70SSIU 60 Hz Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Blower FanSingle Phase Load Three Phase LoadDCA-70SSIU 60 Hz Load Application Motors and motor-drivenVoltage Selector Switch Generator AmperageGenerator OutputVoltages Gfci Receptacle Load CapabilityHow to Read the OutputTerminal Gauges DCA-70SSIU 60 Hz Gauge ReadingReading Amperage Three-Phase Position DCA-70SSIU 60 Hz Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug VoltagesDCA-70SSIU 60 Hz Output Terminal Panel Connections 3Ø 480/277 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages DCA-70SSIU 60 Hz PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionOperation FreezingWeather Vol % Freezing PointBattery Battery Cable InstallationWiring AlternatorDCA-70SSIU 60 Hz Generator START-UP Procedure Manual Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelEngine Running LED on No LoadStarting Auto Mode Shutdown ProcedureEmergency Shutdown Procedure DCA-70SSIU 60 Hz Maintenance Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterDCA-70SSIU 60 Hz Maintenance To ensure adequate startingTrailer Maintenance Coupler Type of hitch used on the trailer for towingDCA-70SSIU 60 Hz -TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension DCA-70SSIU 60 Hz -TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-70SSIU 60 Hz -TRAILERWIRING Diagram DCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 DCA-70SSIU 60 Hz Generatorwiring Diagram Generator Wiring DiagramDCA-70SSIU 60 Hz Enginewiring Diagram Engine Wiring DiagramDCA-70SSIU 60 Hz -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSIU 60 Hz -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecItems Found In the Items Number Column If more than one of the samePart number on this Suggested Spare Parts list DCA-70SSIU 60 Hz Suggested Spare PartsDCA-70SSIU 60 HZ Generator Assy DCA-70SSIU 60 Hz Generator Assy DCA-70SSIU 60 Hz Control BOX Assy M2213001402 03300001800330000240 0601870432DCA-70SSIU 60 Hz Control BOX ASSY. 0602202546 35A 0040506000M2223000603 0601807641DCA-70SSIU 60 Hz Engine and Radiator Assy B5923200034 11324023211132400791 M1303200103DCA-70SSIU 60 Hz Engine and Radiator ASSY. 0605511395 06033063950602021070 0269200500DCA-70SSIU 60 Hz Outputterminal Assy Output Terminal AssyM3230700003 M32785000040801830904 0040020000DCA-70SSIU 60 Hz Actuator Assy 0602150095 0030006000M2354200104 0343502090DCA-70SSIU 60 Hz Battery Assy 0602220187 M9310500014M9103000304 0602220920DCA-70SSIU 60 Hz Muffler Assy B5330100303 0016910025M2333001203 3943690210DCA-70SSIU 60 Hz Fueltank Assy M2363000102 06055050700605501074 0605516090DCA-70SSIU 60 Hz Enclosure Assy Enclosure AssyM2413001902 M1413400004M2423001602 M2493107203DCA-70SSIU 60 Hz Enclosure ASSY. M2453201602 34A M24934087040019108055 35A 0042308000DCA-70SSIU 60 Hz Rubber Seals Assy 0228901660 02289009150228900745 0228901120DCA-70SSIU 60 Hz Name Plate and Decals Assy M1550000204 M1550002203M1550001304 M2550001803EffectiveOctober 1, 2002 Terms and Conditions of Sale Parts FreightpolicyDCA-70SSIU 60 Hz Operation and Parts Manual REV. #1 01/06/09 Your Local Dealer is