Multiquip operation manual Model DCA-180SSV, Parts List NO. C0870301204 Serial Number 3770213~

Page 1

OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-180SSV

60 Hz GENERATOR

PARTS LIST NO. C0870301204

Serial Number 3770213~

Revision #1 (04/14/10)

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES.

Image 1

Contents Model DCA-180SSV Parts List NO. C0870301204 Serial Number 3770213~Diesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-180SSV- Specifications Dimensions DCA-180SSV- Dimensions TOP, Side and FrontHazard Symbols DCA-180SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-180SSV- Safety Message Alert SymbolsDCA-180SSV- Rules for Safe Operation General SafetyBurns DCA-180SSV- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-180SSV- Rules for Safe Operation Emergencies Towing &Transporting SafetyGenerator Decals DCA-180SSV- Generator DecalsGenerator Decals Cont inued DCA-180SSV- Generator DecalsTypical Generator Grounding Application DCA-180SSV- InstallationOutdoor Installation DCA-180SSV- InstallationIndoor Installation When connecting the generatorDCA-180SSV- General Information Major Components DCA-180SSV- Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-180SSV- Engine Operating PanelOutput Terminal Familiarization DCA-180SSV- Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-180SSV- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-180SSV- Load Application Motors and motor-drivenDCA-180SSV Generator Outputs Change-Over Switch How to Read the Output Terminal GaugeDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsUvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-180SSV- SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureAir Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting DCA-180SSV- Generator START-UP Procedure ManualStarting Manual No Load Coolant Temperature GaugePlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Is placed in the Auto positionEmergency Shutdown Procedure Normal Shutdown ProcedureGeneral Inspection Air Cleaner DCA-180SSV- MaintenanceAir Cleaner with Dust Indicator Air filter should not beDCA-180SSV- Maintenance Air Removal Radiator CleaningCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsTrailer Maintenance DCA-180SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brake Adjustment DCA-180SSV-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-180SSV-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-180SSV- Generatorwiring DiagramEngine Wiring Diagram DCA-180SSV Enginewiring DiagramGenerator Troubleshooting DCA-180SSV-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-180SSV-TROUBLESHOOTING Engine ControllerExample Error Code DCA-180SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation DCA-180SSV- Explanation of Code in Remarks Column Sample Parts ListPart numbers on this Suggested Spare Parts list LAMP, Pilot AlarmRHEOSTAT, Voltage Regulator KNOB, RheostatDCA-180SSV- Generator Assy 0601842334 C01100005020601823282 0018205020DCA-180SSV- Control Panel Assy C0223002404 C02230023030605011211 PIN, B-99-2 0017108035 0601807622DCA-180SSV- Control BOX Assy 0601809666 C02130028020027106016 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy Includes Items W DCA-180SSV- Engine and Radiator AssyOutput Terminal Assy DCA-180SSV- Outputterminal Assy0801830404 C02317000030801830904 0039320000DCA-180SSV- Battery Assy C9109100604 01686145510805000904 0805002904DCA-180SSV- Muffler Assy C0333001403 C0330101102V20405969 C1334200304DCA-180SSV- Fueltank Assy 0845500104 C03630015030810105400 06055010191Enclosure Assy DCA-180SSV- Enclosure AssyC3414100104 C04130055020019208020 C0423001702Enclosure ASSY. 32A C0493500204 C04632004020009208020 C0453201402DCA-180SSV- Rubber Seals Assy 0228900945 02292012000228901300 0028901360DCA-180SSV- Nameplate and Decals Assy C9521100404 C0550000603C9522100003 C0550000502Freight Policy Terms and Conditions of Sale PartsDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help