Multiquip DCA-180SSV- Maintenance, General Inspection Air Cleaner, Air filter should not be

Page 40

DCA-180SSV— MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 56) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 58) is attached to the air cleaner.When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 56. Air Cleaner/Indicator

The air filter should not be

NOTE changed until the indicator reads “RED”. Dispose of old air filter it may not be cleaned or reused.

PAGE 40 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

Image 40
Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orDCA-180SSV- Rules for Safe Operation General SafetyBurns DCA-180SSV- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-180SSV- Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationDCA-180SSV- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-180SSV- Load Application Motors and motor-drivenDCA-180SSV Generator Outputs How to Read the Output Terminal Gauge Change-Over SwitchDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-180SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-180SSV- Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-180SSV- Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorBefore Starting DCA-180SSV- Generator START-UP Procedure ManualStarting Manual Coolant Temperature Gauge No LoadStarting Auto Mode Place the engine speed switch in the High positionPlace the Mpec Control Switch in the Auto position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-180SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beDCA-180SSV- Maintenance Radiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-180SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing DCA-180SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecExample Error Code DCA-180SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnLAMP, Pilot Alarm Part numbers on this Suggested Spare Parts listRHEOSTAT, Voltage Regulator KNOB, RheostatDCA-180SSV- Generator Assy C0110000502 06018423340601823282 0018205020DCA-180SSV- Control Panel Assy C0223002303 C02230024040605011211 PIN, B-99-2 0017108035 0601807622DCA-180SSV- Control BOX Assy C0213002802 06018096660027106016 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal AssyC0231700003 08018304040801830904 0039320000DCA-180SSV- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-180SSV- Muffler Assy C0330101102 C0333001403V20405969 C1334200304DCA-180SSV- Fueltank Assy C0363001503 08455001040810105400 06055010191DCA-180SSV- Enclosure Assy Enclosure AssyC0413005502 C34141001040019208020 C0423001702Enclosure ASSY. C0463200402 32A C04935002040009208020 C0453201402DCA-180SSV- Rubber Seals Assy 0229201200 02289009450228901300 0028901360DCA-180SSV- Nameplate and Decals Assy C0550000603 C9521100404C9522100003 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help