Multiquip DCA-180SSV operation manual Normal Shutdown Procedure, Emergency Shutdown Procedure

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DCA-180SSV— GENERATOR SHUT-DOWN PROCEDURES

WARNING - SHUTTING DOWNTHE GENERATOR

NEVER stop the engine suddenly except in an emergency.

Normal Shutdown Procedure

To shutdown the generator use the following procedure:

1.Place both the MAIN, GFCI and LOAD circuit breakers as shown in Figure 38 to the OFF position.

2.Place the engine speed switch (Figure 54) in the “LOW ” (down) position.

Emergency Shutdown Procedure

1.To stop the engine in the event of an emergency place the MPEC Control Switch (Figure 55) in the OFF/RESET position.

Figure 54. Engine Speed Switch (Low)

3.Let the engine cool by running it at low speed for 3-5 minutes with no load applied.

4.Place the MPEC Control Switch (Figure 55) in the OFF/RESET position.

Figure 55. MPEC Control Switch (Off/Reset)

5.Verify that the all status LED on the MPEC display are OFF (not lit).

6.Remove all loads from the generator.

7.Inspect entire generator for any damage or loosening of components that may have occured during operation.

DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 39

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Contents Model DCA-180SSV Parts List NO. C0870301204 Serial Number 3770213~Diesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-180SSV- Specifications Dimensions DCA-180SSV- Dimensions TOP, Side and FrontHazard Symbols DCA-180SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-180SSV- Safety Message Alert SymbolsGeneral Safety DCA-180SSV- Rules for Safe OperationBurns Electrical Safety DCA-180SSV- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyDCA-180SSV- Rules for Safe Operation Emergencies Towing &Transporting SafetyGenerator Decals DCA-180SSV- Generator DecalsGenerator Decals Cont inued DCA-180SSV- Generator DecalsTypical Generator Grounding Application DCA-180SSV- InstallationWhen connecting the generator DCA-180SSV- InstallationOutdoor Installation Indoor InstallationDCA-180SSV- General Information Major Components DCA-180SSV- Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-180SSV- Engine Operating PanelOutput Terminal Familiarization DCA-180SSV- Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-180SSV- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-180SSV- Load ApplicationDCA-180SSV Generator Outputs Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-180SSV- Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-180SSV- SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDCA-180SSV- Generator START-UP Procedure Manual Before StartingStarting Manual No Load Coolant Temperature GaugeIs placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure Normal Shutdown ProcedureAir filter should not be DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust IndicatorDCA-180SSV- Maintenance Replacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsDCA-180SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation DCA-180SSV-TRAILER MaintenanceBrake Adjustment BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-180SSV-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-180SSV- Generatorwiring DiagramEngine Wiring Diagram DCA-180SSV Enginewiring DiagramGenerator Troubleshooting DCA-180SSV-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-180SSV-TROUBLESHOOTING Engine ControllerDCA-180SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation DCA-180SSV- Explanation of Code in Remarks Column Sample Parts ListKNOB, Rheostat LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list RHEOSTAT, Voltage RegulatorDCA-180SSV- Generator Assy 0018205020 C01100005020601842334 0601823282DCA-180SSV- Control Panel Assy 0601807622 C0223002303C0223002404 0605011211 PIN, B-99-2 0017108035DCA-180SSV- Control BOX Assy 0601870421 C02130028020601809666 0027106016DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy Includes Items W DCA-180SSV- Engine and Radiator AssyOutput Terminal Assy DCA-180SSV- Outputterminal Assy0039320000 C02317000030801830404 0801830904DCA-180SSV- Battery Assy 0805002904 0168614551C9109100604 0805000904DCA-180SSV- Muffler Assy C1334200304 C0330101102C0333001403 V20405969DCA-180SSV- Fueltank Assy 06055010191 C03630015030845500104 0810105400Enclosure Assy DCA-180SSV- Enclosure AssyC0423001702 C0413005502C3414100104 0019208020Enclosure ASSY. C0453201402 C046320040232A C0493500204 0009208020DCA-180SSV- Rubber Seals Assy 0028901360 02292012000228900945 0228901300DCA-180SSV- Nameplate and Decals Assy C0550000502 C0550000603C9521100404 C9522100003Freight Policy Terms and Conditions of Sale PartsDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help