Multiquip DCA-180SSV Air Removal, Check Oil Level, Replacing Oil Filter, Radiator Cleaning

Page 42

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.See the VOLVO Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 30.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

DCA-180SSV— MAINTENANCE

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Radiator Cleaning

The radiator (Figure 58) should be sprayed (cleaned) with a high pressure washer when excessive amouts of dirt and debris have accumulated on the cooling fins or tube.When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fins and tube.

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Figure 58. Air Cleaner/Indicator

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

PAGE 42 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-180SSV- Rules for Safe OperationBurns Electrical Safety DCA-180SSV- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyDCA-180SSV- Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationIndoor Installation DCA-180SSV- InstallationOutdoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-180SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenDCA-180SSV Generator Outputs DCA-180SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-180SSV- SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorDCA-180SSV- Generator START-UP Procedure Manual Before StartingStarting Manual Coolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beDCA-180SSV- Maintenance Check Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-180SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes DCA-180SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-180SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnRHEOSTAT, Voltage Regulator LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list KNOB, RheostatDCA-180SSV- Generator Assy 0601823282 C01100005020601842334 0018205020DCA-180SSV- Control Panel Assy 0605011211 PIN, B-99-2 0017108035 C0223002303C0223002404 0601807622DCA-180SSV- Control BOX Assy 0027106016 C02130028020601809666 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal Assy0801830904 C02317000030801830404 0039320000DCA-180SSV- Battery Assy 0805000904 0168614551C9109100604 0805002904DCA-180SSV- Muffler Assy V20405969 C0330101102C0333001403 C1334200304DCA-180SSV- Fueltank Assy 0810105400 C03630015030845500104 06055010191DCA-180SSV- Enclosure Assy Enclosure Assy0019208020 C0413005502C3414100104 C0423001702Enclosure ASSY. 0009208020 C046320040232A C0493500204 C0453201402DCA-180SSV- Rubber Seals Assy 0228901300 02292012000228900945 0028901360DCA-180SSV- Nameplate and Decals Assy C9522100003 C0550000603C9521100404 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help