Multiquip DCA-180SSV operation manual HERE’S HOW to GET Help

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OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave

Tel. (800) 421-1244

Carson, CA 90746

Fax (800) 537- 3927

Contact: mq@multiquip.com

Web: www.multiquip.com

 

MQ Power

 

1800 Water Ridge Rd.

Tel. (800) 883-2551

Suite 500/600

Fax (972) 315-1847

Lewisville, TX 75057

 

Contact: mqpower@multiquip.com

Web: www.mqpower.com

 

MQ Parts Department

 

800-427-1244

Fax: 800-672-7877

310-537-3700

Fax: 310-637-3284

Service/Tech Support/Warranty

800-835-2551

Fax: 310-638-8046

© COPYRIGHT 2010, MULTIQUIP INC.

MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Further, MQ Power disclaims any warranties or guaranties, expressed or implied, with regards to the information contained in this manual.

Your Local Dealer is:

Manufactured for

Multiquip Inc.

by

DENYO CO., LTD, JAPAN

Image 84
Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-180SSV- Rules for Safe OperationBurns Electrical Safety DCA-180SSV- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyDCA-180SSV- Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationDCA-180SSV- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-180SSV- Load Application Motors and motor-drivenDCA-180SSV Generator Outputs How to Read the Output Terminal Gauge Change-Over SwitchDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-180SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-180SSV- Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-180SSV- Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorDCA-180SSV- Generator START-UP Procedure Manual Before StartingStarting Manual Coolant Temperature Gauge No LoadStarting Auto Mode Place the engine speed switch in the High positionPlace the Mpec Control Switch in the Auto position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-180SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beDCA-180SSV- Maintenance Radiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingDCA-180SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing DCA-180SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts TireWear/InflationSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-180SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnLAMP, Pilot Alarm Part numbers on this Suggested Spare Parts listRHEOSTAT, Voltage Regulator KNOB, RheostatDCA-180SSV- Generator Assy C0110000502 06018423340601823282 0018205020DCA-180SSV- Control Panel Assy C0223002303 C02230024040605011211 PIN, B-99-2 0017108035 0601807622DCA-180SSV- Control BOX Assy C0213002802 06018096660027106016 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal AssyC0231700003 08018304040801830904 0039320000DCA-180SSV- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-180SSV- Muffler Assy C0330101102 C0333001403V20405969 C1334200304DCA-180SSV- Fueltank Assy C0363001503 08455001040810105400 06055010191DCA-180SSV- Enclosure Assy Enclosure AssyC0413005502 C34141001040019208020 C0423001702Enclosure ASSY. C0463200402 32A C04935002040009208020 C0453201402DCA-180SSV- Rubber Seals Assy 0229201200 02289009450228901300 0028901360DCA-180SSV- Nameplate and Decals Assy C0550000603 C9521100404C9522100003 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help