Multiquip DCA-180SSV Starting Auto Mode, Place the engine speed switch in the High position

Page 38

DCA-180SSV— GENERATOR START-UP PROCEDURE (AUTO MODE)

Starting (Auto Mode)

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

When starting generator in AUTO mode use the "Manual Start-up" procedure except where noted (see below).

1.Perform steps 1 through 5 in the Before Starting section as outlined in the Manual Starting Procedure.

2.Place the engine speed switch (Figure 53) in the HIGH position

CAUTION - BACKUP GENERATOR USE

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.

Figure 52. Engine Speed Switch (High)

3.Place the MPEC Control Switch (Figure 54) in the AUTO position

When the generator is set in the AUTO mode, the generator will

NOTE automically start in the event of comercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch.

Figure 53. MPEC Control Switch (AUTO)

4.Continue operating the generator as outlined in the Manual Start-upprocedure (start at step 5).

WARNING - AUTO MODE MAINTENANCE

When running the generator in the AUTO mode, remember the generator can start up at any time without warning. NEVER attempt to perform any maintenance when the generator is in the auto mode.

CAUTION - ENGINE SPEED SWITCH

The Engine Speed Switch must be set to the “High” position when running in the Auto-Startmode. Failing to set the switch in the proper position can result in damage to your generator when it turns on.

Whenthe MPECControlSwitch

is placed in the AUTO position,

NOTE the engine glow plugs will be warmed and the engine will start automatically.

PAGE 38 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orBurns General SafetyDCA-180SSV- Rules for Safe Operation Generator Grounding Electrical SafetyDCA-180SSV- Rules for Safe Operation DCA-180SSV- Rules for Safe Operation Maintenance SafetyBattery Safety Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationIndoor Installation DCA-180SSV- InstallationOutdoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-180SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenDCA-180SSV Generator Outputs DCA-180SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-180SSV- SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorStarting Manual DCA-180SSV- Generator START-UP Procedure ManualBefore Starting Coolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beDCA-180SSV- Maintenance Check Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-180SSV-TRAILER MaintenanceTrailer Maintenance Brakes DCA-180SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-180SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnRHEOSTAT, Voltage Regulator LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list KNOB, RheostatDCA-180SSV- Generator Assy 0601823282 C01100005020601842334 0018205020DCA-180SSV- Control Panel Assy 0605011211 PIN, B-99-2 0017108035 C0223002303C0223002404 0601807622DCA-180SSV- Control BOX Assy 0027106016 C02130028020601809666 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal Assy0801830904 C02317000030801830404 0039320000DCA-180SSV- Battery Assy 0805000904 0168614551C9109100604 0805002904DCA-180SSV- Muffler Assy V20405969 C0330101102C0333001403 C1334200304DCA-180SSV- Fueltank Assy 0810105400 C03630015030845500104 06055010191DCA-180SSV- Enclosure Assy Enclosure Assy0019208020 C0413005502C3414100104 C0423001702Enclosure ASSY. 0009208020 C046320040232A C0493500204 C0453201402DCA-180SSV- Rubber Seals Assy 0228901300 02292012000228900945 0028901360DCA-180SSV- Nameplate and Decals Assy C9522100003 C0550000603C9521100404 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help