Multiquip operation manual DCA-180SSV- Rules for Safe Operation, General Safety, Burns

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DCA-180SSV— RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-180SSVWhisperwatt™ AC Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine to cool before performing service and maintenance functions. Contact with hot! components can cause serious

burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the VOLVO Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orDCA-180SSV- Rules for Safe Operation General SafetyBurns DCA-180SSV- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-180SSV- Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationIndoor Installation DCA-180SSV- InstallationOutdoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-180SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenDCA-180SSV Generator Outputs DCA-180SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-180SSV- SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting DCA-180SSV- Generator START-UP Procedure ManualStarting Manual Coolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beDCA-180SSV- Maintenance Check Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-180SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brakes DCA-180SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecExample Error Code DCA-180SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnRHEOSTAT, Voltage Regulator LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list KNOB, RheostatDCA-180SSV- Generator Assy 0601823282 C01100005020601842334 0018205020DCA-180SSV- Control Panel Assy 0605011211 PIN, B-99-2 0017108035 C0223002303C0223002404 0601807622DCA-180SSV- Control BOX Assy 0027106016 C02130028020601809666 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal Assy0801830904 C02317000030801830404 0039320000DCA-180SSV- Battery Assy 0805000904 0168614551C9109100604 0805002904DCA-180SSV- Muffler Assy V20405969 C0330101102C0333001403 C1334200304DCA-180SSV- Fueltank Assy 0810105400 C03630015030845500104 06055010191DCA-180SSV- Enclosure Assy Enclosure Assy0019208020 C0413005502C3414100104 C0423001702Enclosure ASSY. 0009208020 C046320040232A C0493500204 C0453201402DCA-180SSV- Rubber Seals Assy 0228901300 02292012000228900945 0028901360DCA-180SSV- Nameplate and Decals Assy C9522100003 C0550000603C9521100404 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help