Multiquip DCA-180SSV Coolant Antifreeze/Summer Coolant/Water, Cleaning the Radiator

Page 34

Coolant (Antifreeze/Summer Coolant/Water)

VOLVO recommends VOLVO antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. See the VOLVO Engine Owner's Manual for further details.

DCA-180SSV— SETUP

Cleaning the Radiator

The engine may overheat if the radiator fins become overloaded with dust or debris. Periodically clean the radiator fins with compressed air. Cleaning inside the machine is dangerous, so clean only with the engine turned off and the negative battery terminal disconnected.

WARNING - BURN HAZARDS

If adding coolant/antifreeze mix to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. The possibility of hot! coolant exists which can cause severe burns.

Day-to-day addition of coolant is done from the recovery tank. When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table 12 for engine, radiator, and recovery tank coolant capacities. Make sure the coolant level in the recovery tank is always between the "H" and the "L" markings.

Table 12. Coolant Capacity

Engine and Radiator

4.8 Gal. (18 liters)

 

 

Reserve Tank

2 Quarts (1.9 liters)

 

 

Operation FreezingWeather

When operating in freezing weather, be certain the proper amount of antifreeze (Table 13) has been added.

Table 13. Anti-Freeze

Operating Temperatures

Vol %

Freezing Point

 

 

Anti-Freeze

 

 

°C

°F

 

 

 

 

50

-37

-34

 

 

 

Air Cleaner

Periodic cleaning/replacement is necessary. Inspect it in accordance with the VOLVO Engine Owner's Manual.

Fan Belt Tension

A slack fan belt may contribute to overheating, or to insufficient charging of the battery. Inspect the fan belt for damage and wear and adjust it in accordance with the VOLVO

Engine Owner's Manual.

The fan belt tension is proper if the fan belt bends 10 to 15

mm(Figure 35) when depressed with the thumb as shown below.

Figure 35. Fan Belt Tension

CAUTION - ROTATING PARTS

NEVER place hands near the belts or fan while the generator set is running.

NOTE

When the antifreeze is mixed with

water, the antifreeze mixing ratio

 

 

must be less than 50%.

PAGE 34 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orDCA-180SSV- Rules for Safe Operation General SafetyBurns DCA-180SSV- Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-180SSV- Rules for Safe Operation Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationIndoor Installation DCA-180SSV- InstallationOutdoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-180SSV- Load Application Single Phase LoadThree Phase Load Motors and motor-drivenDCA-180SSV Generator Outputs DCA-180SSV- Generator OUTPUTS/ Gauge Reading How to Read the Output Terminal GaugeChange-Over Switch Maximum Amps3Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-180SSV- SetupCircuit Breakers Fuel CheckRefueling Procedure RefuelingCoolant Antifreeze/Summer Coolant/Water Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting DCA-180SSV- Generator START-UP Procedure ManualStarting Manual Coolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureAir Cleaner with Dust Indicator DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air filter should not beDCA-180SSV- Maintenance Check Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-180SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing Brakes DCA-180SSV-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecExample Error Code DCA-180SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnRHEOSTAT, Voltage Regulator LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list KNOB, RheostatDCA-180SSV- Generator Assy 0601823282 C01100005020601842334 0018205020DCA-180SSV- Control Panel Assy 0605011211 PIN, B-99-2 0017108035 C0223002303C0223002404 0601807622DCA-180SSV- Control BOX Assy 0027106016 C02130028020601809666 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal Assy0801830904 C02317000030801830404 0039320000DCA-180SSV- Battery Assy 0805000904 0168614551C9109100604 0805002904DCA-180SSV- Muffler Assy V20405969 C0330101102C0333001403 C1334200304DCA-180SSV- Fueltank Assy 0810105400 C03630015030845500104 06055010191DCA-180SSV- Enclosure Assy Enclosure Assy0019208020 C0413005502C3414100104 C0423001702Enclosure ASSY. 0009208020 C046320040232A C0493500204 C0453201402DCA-180SSV- Rubber Seals Assy 0228901300 02292012000228900945 0028901360DCA-180SSV- Nameplate and Decals Assy C9522100003 C0550000603C9521100404 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help