Multiquip operation manual DCA-180SSV- Safety Message Alert Symbols, Hazard Symbols

Page 8

DCA-180SSV— SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

developed to provide complete

NOTE instructions for the safe and efficient operation of the MQ Power Model DCA-180SSV

Whisperwatt™ Generator.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

WARNING - LETHAL EXHAUST GASES

Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 8 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

Image 8
Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orBurns General SafetyDCA-180SSV- Rules for Safe Operation Generator Grounding Electrical SafetyDCA-180SSV- Rules for Safe Operation DCA-180SSV- Rules for Safe Operation Maintenance SafetyBattery Safety Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationDCA-180SSV- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-180SSV- Load Application Motors and motor-drivenDCA-180SSV Generator Outputs How to Read the Output Terminal Gauge Change-Over SwitchDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-180SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-180SSV- Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-180SSV- Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorStarting Manual DCA-180SSV- Generator START-UP Procedure ManualBefore Starting Coolant Temperature Gauge No LoadStarting Auto Mode Place the engine speed switch in the High positionPlace the Mpec Control Switch in the Auto position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-180SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beDCA-180SSV- Maintenance Radiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-180SSV-TRAILER MaintenanceTrailer Maintenance DCA-180SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-180SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnLAMP, Pilot Alarm Part numbers on this Suggested Spare Parts listRHEOSTAT, Voltage Regulator KNOB, RheostatDCA-180SSV- Generator Assy C0110000502 06018423340601823282 0018205020DCA-180SSV- Control Panel Assy C0223002303 C02230024040605011211 PIN, B-99-2 0017108035 0601807622DCA-180SSV- Control BOX Assy C0213002802 06018096660027106016 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal AssyC0231700003 08018304040801830904 0039320000DCA-180SSV- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-180SSV- Muffler Assy C0330101102 C0333001403V20405969 C1334200304DCA-180SSV- Fueltank Assy C0363001503 08455001040810105400 06055010191DCA-180SSV- Enclosure Assy Enclosure AssyC0413005502 C34141001040019208020 C0423001702Enclosure ASSY. C0463200402 32A C04935002040009208020 C0453201402DCA-180SSV- Rubber Seals Assy 0229201200 02289009450228901300 0028901360DCA-180SSV- Nameplate and Decals Assy C0550000603 C9521100404C9522100003 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help