Multiquip operation manual DCA-180SSV- Setup, Circuit Breakers, Lubrication Oil, Fuel Check

Page 32

Circuit Breakers

To protect the generator from an overload, a 3-pole, 600 amp, main circuit breaker is provided to protect the U,V, and W OutputTerminals from overload.In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 29) on the dipstick. See Table 11 for proper selection of engine oil.

DCA-180SSV— SETUP

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 29. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Volvo Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CC/SC

API Service Classification CC/SD

API Service Classification CC/SE

API Service Classification CC/SF

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 30). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 30. Internal Fuel Tank System

PAGE 32 — DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10)

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Contents Parts List NO. C0870301204 Serial Number 3770213~ Model DCA-180SSVDiesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-180SSV- Specifications DCA-180SSV- Dimensions TOP, Side and Front DimensionsDCA-180SSV- Safety Message Alert Symbols Hazard SymbolsDCA-180SSV- Safety Message Alert Symbols This generator, other property, orBurns General SafetyDCA-180SSV- Rules for Safe Operation Generator Grounding Electrical SafetyDCA-180SSV- Rules for Safe Operation DCA-180SSV- Rules for Safe Operation Maintenance SafetyBattery Safety Towing &Transporting Safety EmergenciesDCA-180SSV- Generator Decals Generator DecalsDCA-180SSV- Generator Decals Generator Decals Cont inuedDCA-180SSV- Installation Typical Generator Grounding ApplicationDCA-180SSV- Installation Outdoor InstallationIndoor Installation When connecting the generatorDCA-180SSV- General Information DCA-180SSV- Major Components Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller MpecDCA-180SSV- Output Terminal Panel Familiarization Output Terminal FamiliarizationDCA-180SSV- Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-180SSV- Load Application Motors and motor-drivenDCA-180SSV Generator Outputs How to Read the Output Terminal Gauge Change-Over SwitchDCA-180SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-180SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-180SSV- Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-180SSV- Setup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorStarting Manual DCA-180SSV- Generator START-UP Procedure ManualBefore Starting Coolant Temperature Gauge No LoadStarting Auto Mode Place the engine speed switch in the High positionPlace the Mpec Control Switch in the Auto position Is placed in the Auto positionNormal Shutdown Procedure Emergency Shutdown ProcedureDCA-180SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beDCA-180SSV- Maintenance Radiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-180SSV-TRAILER MaintenanceTrailer Maintenance DCA-180SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-180SSV-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-180SSV- Generatorwiring Diagram Generator Wiring DiagramDCA-180SSV Enginewiring Diagram Engine Wiring DiagramDCA-180SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-180SSV-TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-180SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Sample Parts List DCA-180SSV- Explanation of Code in Remarks ColumnLAMP, Pilot Alarm Part numbers on this Suggested Spare Parts listRHEOSTAT, Voltage Regulator KNOB, RheostatDCA-180SSV- Generator Assy C0110000502 06018423340601823282 0018205020DCA-180SSV- Control Panel Assy C0223002303 C02230024040605011211 PIN, B-99-2 0017108035 0601807622DCA-180SSV- Control BOX Assy C0213002802 06018096660027106016 0601870421DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy DCA-180SSV- Engine and Radiator Assy Includes Items WDCA-180SSV- Outputterminal Assy Output Terminal AssyC0231700003 08018304040801830904 0039320000DCA-180SSV- Battery Assy 0168614551 C91091006040805000904 0805002904DCA-180SSV- Muffler Assy C0330101102 C0333001403V20405969 C1334200304DCA-180SSV- Fueltank Assy C0363001503 08455001040810105400 06055010191DCA-180SSV- Enclosure Assy Enclosure AssyC0413005502 C34141001040019208020 C0423001702Enclosure ASSY. C0463200402 32A C04935002040009208020 C0453201402DCA-180SSV- Rubber Seals Assy 0229201200 02289009450228901300 0028901360DCA-180SSV- Nameplate and Decals Assy C0550000603 C9521100404C9522100003 C0550000502Terms and Conditions of Sale Parts Freight PolicyDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help