Multiquip operation manual DCA-180SSV- Load Application, Single Phase Load, Three Phase Load

Page 27

Single Phase Load

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.

If wattage is not given on the equipment's name plate,

NOTE approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below when connecting loads.

Table 5. Power Factor By Load

 

 

Type Of Load

 

 

 

 

 

Power Factor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-phase induction motors

 

 

0.4 - 0.75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric heaters, incandescent

 

 

1.0

 

 

 

 

lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluorescent lamps, mercury lamps

 

 

0.4 - 0.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic devices, communication

 

 

1.0

 

 

 

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 6. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current in

Load In Watts

 

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 100

At 200

 

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

 

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

 

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

 

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

 

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1200

2400

 

250

ft.

 

150

ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

 

150

ft.

 

100

ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

 

125

ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCA-180SSV— LOAD APPLICATION

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

If 3Ø load (kVA) is not given on the equipment nameplate,

NOTEapproximate 3Ø load output maybedeterminedbymultiplying voltage by amperage by 1.732.

Motors and motor-driven

NOTEequipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 6.

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

When connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

DCA-180SSV— OPERATION AND PARTS MANUAL — REV. #1 (04/14/10) — PAGE 27

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Contents Model DCA-180SSV Parts List NO. C0870301204 Serial Number 3770213~Diesel engine exhaust and some DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 Table of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-180SSV- Specifications Dimensions DCA-180SSV- Dimensions TOP, Side and FrontHazard Symbols DCA-180SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-180SSV- Safety Message Alert SymbolsGeneral Safety DCA-180SSV- Rules for Safe OperationBurns Electrical Safety DCA-180SSV- Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyDCA-180SSV- Rules for Safe Operation Emergencies Towing &Transporting SafetyGenerator Decals DCA-180SSV- Generator DecalsGenerator Decals Cont inued DCA-180SSV- Generator DecalsTypical Generator Grounding Application DCA-180SSV- InstallationWhen connecting the generator DCA-180SSV- InstallationOutdoor Installation Indoor InstallationDCA-180SSV- General Information Major Components DCA-180SSV- Major Components20 DCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 DCA-180SSV- Generator Control Panel DCA-180SSV- Engine Operating Panel Auto On/Off Engine Controller Mpec DCA-180SSV- Engine Operating PanelOutput Terminal Familiarization DCA-180SSV- Output Terminal Panel Familiarization120VAC Gfci Receptacles DCA-180SSV- Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-180SSV- Load ApplicationDCA-180SSV Generator Outputs Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-180SSV- Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-180SSV- Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesFuel Check DCA-180SSV- SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDCA-180SSV- Generator START-UP Procedure Manual Before StartingStarting Manual No Load Coolant Temperature GaugeIs placed in the Auto position Starting Auto ModePlace the engine speed switch in the High position Place the Mpec Control Switch in the Auto positionEmergency Shutdown Procedure Normal Shutdown ProcedureAir filter should not be DCA-180SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust IndicatorDCA-180SSV- Maintenance Replacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsDCA-180SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation DCA-180SSV-TRAILER MaintenanceBrake Adjustment BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-180SSV-TRAILERWIRING DiagramGenerator Wiring Diagram DCA-180SSV- Generatorwiring DiagramEngine Wiring Diagram DCA-180SSV Enginewiring DiagramGenerator Troubleshooting DCA-180SSV-TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-180SSV-TROUBLESHOOTING Engine ControllerDCA-180SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation DCA-180SSV- Explanation of Code in Remarks Column Sample Parts ListKNOB, Rheostat LAMP, Pilot AlarmPart numbers on this Suggested Spare Parts list RHEOSTAT, Voltage RegulatorDCA-180SSV- Generator Assy 0018205020 C01100005020601842334 0601823282DCA-180SSV- Control Panel Assy 0601807622 C0223002303C0223002404 0605011211 PIN, B-99-2 0017108035DCA-180SSV- Control BOX Assy 0601870421 C02130028020601809666 0027106016DCA-180SSV- Control BOX ASSY. DCA-180SSV- Control BOX ASSY. DCA-180SSV- Engine and Radiator Assy Includes Items W DCA-180SSV- Engine and Radiator AssyOutput Terminal Assy DCA-180SSV- Outputterminal Assy0039320000 C02317000030801830404 0801830904DCA-180SSV- Battery Assy 0805002904 0168614551C9109100604 0805000904DCA-180SSV- Muffler Assy C1334200304 C0330101102C0333001403 V20405969DCA-180SSV- Fueltank Assy 06055010191 C03630015030845500104 0810105400Enclosure Assy DCA-180SSV- Enclosure AssyC0423001702 C0413005502C3414100104 0019208020Enclosure ASSY. C0453201402 C046320040232A C0493500204 0009208020DCA-180SSV- Rubber Seals Assy 0028901360 02292012000228900945 0228901300DCA-180SSV- Nameplate and Decals Assy C0550000502 C0550000603C9521100404 C9522100003Freight Policy Terms and Conditions of Sale PartsDCA-180SSV- Operation and Parts Manual REV. #1 04/14/10 HERE’S HOW to GET Help