Multiquip operation manual DCA-400SSV- Generator Control Panel, Pilot Lamp Indicates

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DCA-400SSV— GENERATOR CONTROL PANEL

Figure 6. Generator Control Panel

The definitions below describe the controls and functions of the DCA-400SSVGenerator Control Panel (Figure 6).

1.Pilot Lamp – Indicates the

2.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

3.AC Voltmeter – Indicates the output voltage present at the U,V, and W Output Terminal Lugs.

4.Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz.

5.AC Ammeter – Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase-selector switch.

6.Voltmeter Change-Over Switch – This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off.

7.Ammeter Change-Over Switch – This switch allows the AC ammeter to indicate the current flowing to the load connected to any phase of the output terminals, or to be switched off. This switch does not effect the generator output in any fashion, it is for current reading only.

8.Panel Light Switch – When activated will turn on control panel light.

9.Voltage Regulator Control – Allows ±15% manual adjustment of the generator’s output voltage.

10.Main Circuit Breaker – This three-pole, 1,000 amp main breaker is provided to protect the the U,V, and W Output Terminal Lugs from overload.

11.Auto On/Off Engine Controller (MPEC) –

This controller has a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault) has been detected. When a fault

has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator. During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging.

If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s Over Crank Protection mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the Over Speed Protection mode.

PAGE 20 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

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Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inued DCA-400SSV- Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control PanelPilot Lamp Indicates DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-400SSV- Load Application Motors and motor-drivenGenerator Amperage Generator OutputVoltagesVoltage Change-Over Board How to Read the Output Terminal Gauge Change-Over SwitchDCA-400SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-400SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-400SSV- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the Mpec Control Switch in the Auto position Starting Auto ModePlace the engine speed switch in the High position Normal Shutdown Procedure Emergency Shutdown ProcedureDCA-400SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER MaintenanceTrailer Maintenance DCA-400SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationSuspension Tires/Wheels/Lug NutsTireWear/Inflation Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller DCA-400SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list RING, SENSOR, Coolant TempSensor OIL, Pressure & Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyBalancing Weight KIT Rotor Assy Field AssyResistor 80W 300K RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.Suction Cover Coupling AdapterSPACER, Bearing BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyEngine Speed Switch Alarm LampCOVER, AIR Cleaner Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyTIMER, DC/AC24V Switch BracketControl BOX Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyAIR CLEANER, Complete ConnectorIncludes Items W Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 SENSOR, OIL Temperature GASKET, OIL TemperaturePlug RingDCA-400SSV- Outputterminal Assy Output Terminal AssyOutput Terminal Circuit BREAKER, 20ACircuit BREAKER, 50A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery BoltDCA-400SSV- Muffler Assy Muffler AssySeal Clamp MufflerExhaust Pipe DCA-400SSV- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankKEY Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyBase Floor PanelFront Frame LiningDCA-400SSV- Enclosure #2 Assy Rear Frame Louver PanelCOVER, Rear Frame Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Stay STOPPER, DoorHinge StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssySplasher Panel Side PanelDuct Side DoorDCA-400SSV- Enclosure #3 ASSY. 3875151304 C345430310419A C3494409804 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228901390 02289010750228900825 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyName Plate Assy Control BOX GroupEngine & Radiator Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Battery Group Name Plate and Decals AssyMuffler Group Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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