Multiquip operation manual DCA-400SSV- Load Application, Single Phase Load, Three Phase Load

Page 27

Single Phase Load

Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the generator for operating the equipment.

Generally, the wattage listed on the nameplate of the equipment is its rated output. Equipment may require 130— 150% more wattage than the rating on the nameplate, as the wattage is influenced by the efficiency, power factor and starting system of the equipment.

If wattage is not given on the equipment's name plate,

NOTE approximate wattage may be determined by multiplying nameplate voltage by the nameplate amperage.

WATTS = VOLTAGE x AMPERAGE

The power factor of this generator is 0.8. See Table 5 below when connecting loads.

Table 5. Power Factor By Load

 

 

Type Of Load

 

 

 

 

 

Power Factor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-phase induction motors

 

 

0.4 - 0.75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric heaters, incandescent

 

 

1.0

 

 

 

 

lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fluorescent lamps, mercury lamps

 

 

0.4 - 0.9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic devices, communication

 

 

1.0

 

 

 

 

equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Common power tools

 

 

 

 

 

 

0.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 6. Cable Selection (60 Hz, Single Phase Operation)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current in

Load In Watts

 

 

 

Maximum Allowable Cable Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

At 100

At 200

 

#10 Wire

 

#12 Wire

#14 Wire

 

#16 Wire

 

 

 

Volts

Volts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.5

300

600

 

1000 ft.

 

600

ft.

375 ft.

 

250 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

600

1200

 

500

ft.

 

300

ft.

200 ft.

 

125 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7.5

900

1800

 

350

ft.

 

200

ft.

125 ft.

 

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

1200

2400

 

250

ft.

 

150

ft.

100 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

1800

3600

 

150

ft.

 

100

ft.

65 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

2400

4800

 

125

ft.

 

75 ft.

50 ft.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION: Equipment damage can result from low voltage.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DCA-400SSV— LOAD APPLICATION

Three Phase Load

When calculating the power requirements for 3-phase power use the following equation:

If 3Ø load (kVA) is not given on the equipment nameplate,

NOTEapproximate 3Ø load output maybedeterminedbymultiplying voltage by amperage by 1.732.

Motors and motor-driven

NOTEequipment draw much greater current for starting than during operation.

An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable. See Table 6.

When connecting a resistance load such as an incandescent lamp or electric heater, a capacity of up to the generating set’s rated output (kW) can be used.

When connecting a fluorescent or mercury lamp, a capacity of up to the generating set’s rated output (kW) multiplied by 0.6 can be used.

When connecting an electric drill or other power tools, pay close attention to the required starting current capacity.

When connecting ordinary power tools, a capacity of up to the generating set’s rated output (kW) multiplied by 0.8 can be used.

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06) — PAGE 27

Image 27 Contents
Model DCA-400SSV Parts List NO. C38713010042 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Wilmington Ave Carson, CA Heres HOW to GET HelpTable of Contents When ordering parts Please supply the following information Parts Ordering ProceduresDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front You can be injured if you do not follow directions DCA-400SSV- Safety Message Alert SymbolsThis generator, other property, or DCA-400SSV- Safety Message Alert SymbolsDCA-400SSV- Rules for Safe Operation General SafetyGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyEmergencies Towing &Transporting SafetyGenerator Decals DCA-400SSV- Generator DecalsGenerator Decals Cont inued DCA-400SSV- Generator DecalsTypical Generator Grounding Application DCA-400SSV- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorOutput Terminal Panel GeneratorEngine Operating Panel Generator Control PanelMajor Components DCA-400SSV- Major ComponentsDCA-400SSV- Generator Control Panel Pilot Lamp IndicatesAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Output Terminal Familiarization DCA-400SSV- Output Terminal Panel FamiliarizationF.C.I. Receptacle 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-400SSV- Load ApplicationGenerator OutputVoltages Voltage Change-Over BoardGenerator Amperage Maximum Amps How to Read the Output Terminal GaugeChange-Over Switch DCA-400SSV- Generator OUTPUTS/ Gauge Reading1Ø-240V Uvwo Terminal Output Voltages DCA-400SSV- Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages Fuel Check DCA-400SSV- PRE-SETUPCircuit Breakers Lubrication OilRefueling Refueling ProcedureOperation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze/Summer Coolant/WaterAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel Place the engine speed switch in the LOW down positionBefore Starting Engines exhaust contains harmful emissionsNo Load Coolant Temperature GaugeStarting Auto Mode Place the engine speed switch in the High positionPlace the Mpec Control Switch in the Auto position Emergency Shutdown Procedure Normal Shutdown ProcedureAir filter should not be DCA-400SSV- MaintenanceGeneral Inspection Air Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger JacketWater Heater Power ConnectionsDCA-400SSV-TRAILER Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Check the wheel and drum for free rotation DCA-400SSV-TRAILER MaintenanceBrake Adjustment BrakesTires/Wheels/Lug Nuts TireWear/InflationSuspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above Generator Troubleshooting DCA-400SSV-TROUBLESHOOTING GeneratorDCA-400SSV-TROUBLESHOOTING Engine Controller For a complete understanding DCA-400SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Explanation of Code in Remarks Column Sample Parts ListRING, Sensor OIL, Pressure & Temp Part number on this Suggested Spare Parts listRING, SENSOR, Coolant Temp Sensor OIL, Pressure & TempGenerator Assy DCA-400SSV- Generator AssyRECTIFIER, RM50TC-24 Balancing Weight KITRotor Assy Field Assy Resistor 80W 300KGenerator ASSY. DCA-400SSV- Generator ASSY.BEARING, 6208ZZ Suction CoverCoupling Adapter SPACER, BearingEngine Operating Panel Assy DCA-400SSV- Engine Operating Panel AssyOperating Panel Engine Speed SwitchAlarm Lamp COVER, AIR CleanerControl BOX Assy DCA-400SSV- Control BOX AssyCircuit BREAKER, 1000A TIMER, DC/AC24VSwitch Bracket Control BOXControl BOX ASSY. DCA-400SSV- Control BOX ASSY.DCA-400SSV- Control BOX ASSY. Engine and Radiator Assy DCA-400SSV- Engine and Radiator AssyEngine Foot AIR CLEANER, CompleteConnector Includes Items W70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Ring SENSOR, OIL TemperatureGASKET, OIL Temperature PlugOutput Terminal Assy DCA-400SSV- Outputterminal AssyBRACKET, Circuit Breaker Output TerminalCircuit BREAKER, 20A Circuit BREAKER, 50ABattery Assy DCA-400SSV- Battery AssyBattery Bolt BatteryBattery Sheet Battery BandMuffler Assy DCA-400SSV- Muffler AssyMuffler Exhaust PipeSeal Clamp Fuel Tank Assy DCA-400SSV- Fueltank AssyFuel Filter Fuel TankCAP, Fuel Tank KEYEnclosure #1 Assy DCA-400SSV- Enclosure #1 AssyLining BaseFloor Panel Front FrameDCA-400SSV- Enclosure #2 Assy Duct Cover Rear FrameLouver Panel COVER, Rear FrameEnclosure #2 ASSY. DCA-400SSV- Enclosure #2 ASSY.Stopper StaySTOPPER, Door HingeEnclosure #3 Assy DCA-400SSV- Enclosure #3 AssySide Door Splasher PanelSide Panel DuctDCA-400SSV- Enclosure #3 ASSY. C3454303204 3875151304C3454303104 19A C3494409804Rubber Seals Assy DCA-400SSV- Rubber Seals Assy0228901410 02289013900228901075 0228900825Nameplate and Decals Assy DCA-400SSV- Nameplate and Decals AssyEngine Operating Panel Group Name Plate AssyControl BOX Group Engine & Radiator Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Fuel Tank Group Battery GroupName Plate and Decals Assy Muffler GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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