Multiquip DCA-400SSV- Maintenance, General Inspection Air Cleaner, Air filter should not be

Page 40

DCA-400SSV— MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

 

10 Hrs

250 Hrs

500 Hrs

 

1000 Hrs

 

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Leaks

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter * 1

 

 

X

 

 

 

 

 

 

 

 

 

 

 

ENGINE

Clean Air Filter

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Filter/Water Seperator Bowl

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level*2

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Replace Air Filter Element * 3

 

 

 

X

 

 

 

Check all Hoses and Clamps * 4

 

 

 

 

 

X

 

Clean Inside of Fuel Tank

 

 

 

 

 

X

 

 

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

 

X

 

 

 

 

 

 

 

 

 

 

 

Check Rotor Rear Support Bearing

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1

Replace engine oil anf filter at 100 hours, first time only.

 

 

 

 

 

*2

Add "Supplemental Coolant Addatives (SCA'S)" to recharge the engine coolant.

 

 

 

 

*3 Replace primary air filter element when restriction indicator shows a vaccum of 625 mm (25 in. H20).

 

 

*4

If blowby hose needs to be replaced, ensure that the slope of the bloby hose is at least a 1/2 inch per foot, with

 

 

no sags or dips that could collect moisture and/or oil.

 

 

 

 

 

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.Use Table 14 as a general maintenance guideline Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 250 hours: Remove air cleaner element (Figure 59) and clean the heavy duty paper element with light spray of compressed air. Replace the air cleaner as needed.

Air Cleaner with Dust Indicator

This indicator (Figure 58) is attached to the air cleaner.When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows RED meaning the element needs changing or service. After changing the air element, press the dust indicator button to reset the indicator.

Figure 58. Air Cleaner/Indicator

The air filter should not be

NOTE changed until the indicator reads “RED”. Dispose of old air filter it may not be cleaned or reused.

PAGE 40 — DCA-400SSV— OPERATION AND PARTS MANUAL — REV. #0 (04/19/06)

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Contents Parts List NO. C3871301004 Model DCA-400SSV2 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Heres HOW to GET Help Wilmington Ave Carson, CATable of Contents Parts Ordering Procedures When ordering parts Please supply the following informationDCA-400SSV- Specifications DCA-400SSV- Dimensions TOP, Side and Front DCA-400SSV- Safety Message Alert Symbols You can be injured if you do not follow directionsDCA-400SSV- Safety Message Alert Symbols This generator, other property, orGeneral Safety DCA-400SSV- Rules for Safe OperationElectrical Safety Generator GroundingMaintenance Safety Battery SafetyTowing &Transporting Safety EmergenciesDCA-400SSV- Generator Decals Generator DecalsDCA-400SSV- Generator Decals Generator Decals Cont inuedDCA-400SSV- Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGenerator Engine Operating PanelGenerator Control Panel Output Terminal PanelDCA-400SSV- Major Components Major ComponentsPilot Lamp Indicates DCA-400SSV- Generator Control PanelAuto On/Off Engine Controller Mpec DCA-400SSV- Generator Control Panel DCA-400SSV- Engine Operating Panel DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 DCA-400SSV- Output Terminal Panel Familiarization Output Terminal Familiarization120VAC Gfci Receptacles F.C.I. ReceptacleConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-400SSV- Load Application Motors and motor-drivenVoltage Change-Over Board Generator OutputVoltagesGenerator Amperage How to Read the Output Terminal Gauge Change-Over SwitchDCA-400SSV- Generator OUTPUTS/ Gauge Reading Maximum AmpsDCA-400SSV- Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 3Ø-480V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-400SSV- PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure RefuelingCleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze/Summer Coolant/Water Operation FreezingWeatherBattery Battery Cable InstallationWiring AlternatorPlace the engine speed switch in the LOW down position Before StartingEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelCoolant Temperature Gauge No LoadPlace the engine speed switch in the High position Starting Auto ModePlace the Mpec Control Switch in the Auto position Normal Shutdown Procedure Emergency Shutdown ProcedureDCA-400SSV- Maintenance General Inspection Air CleanerAir Cleaner with Dust Indicator Air filter should not beService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger JacketWater Heater Power Connections To ensure adequate startingTrailer Maintenance DCA-400SSV-TRAILER MaintenanceCoupler Type of hitch used on the trailer for towing DCA-400SSV-TRAILER Maintenance Brake AdjustmentBrakes Check the wheel and drum for free rotationTireWear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Start all wheel lug nuts by handDCA-400SSV-TRAILERWIRING Diagram DCA-400SSV- Generatorwiring Diagram DCA-400SSV Enginewiring Diagram S/N 3722759 and below DCA-400SSV Enginewiring Diagram S/N 3722760 and Above DCA-400SSV-TROUBLESHOOTING Generator Generator TroubleshootingDCA-400SSV-TROUBLESHOOTING Engine Controller DCA-400SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Sample Parts List DCA-400SSV- Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list RING, SENSOR, Coolant TempSensor OIL, Pressure & Temp RING, Sensor OIL, Pressure & TempDCA-400SSV- Generator Assy Generator AssyBalancing Weight KIT Rotor Assy Field AssyResistor 80W 300K RECTIFIER, RM50TC-24DCA-400SSV- Generator ASSY. Generator ASSY.Suction Cover Coupling AdapterSPACER, Bearing BEARING, 6208ZZDCA-400SSV- Engine Operating Panel Assy Engine Operating Panel AssyEngine Speed Switch Alarm LampCOVER, AIR Cleaner Operating PanelDCA-400SSV- Control BOX Assy Control BOX AssyTIMER, DC/AC24V Switch BracketControl BOX Circuit BREAKER, 1000ADCA-400SSV- Control BOX ASSY. Control BOX ASSY.DCA-400SSV- Control BOX ASSY. DCA-400SSV- Engine and Radiator Assy Engine and Radiator AssyAIR CLEANER, Complete ConnectorIncludes Items W Engine Foot70 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 SENSOR, OIL Temperature GASKET, OIL TemperaturePlug RingDCA-400SSV- Outputterminal Assy Output Terminal AssyOutput Terminal Circuit BREAKER, 20ACircuit BREAKER, 50A BRACKET, Circuit BreakerDCA-400SSV- Battery Assy Battery AssyBattery Battery SheetBattery Band Battery BoltDCA-400SSV- Muffler Assy Muffler AssyExhaust Pipe MufflerSeal Clamp DCA-400SSV- Fueltank Assy Fuel Tank AssyFuel Tank CAP, Fuel TankKEY Fuel FilterDCA-400SSV- Enclosure #1 Assy Enclosure #1 AssyBase Floor PanelFront Frame LiningDCA-400SSV- Enclosure #2 Assy Rear Frame Louver PanelCOVER, Rear Frame Duct CoverDCA-400SSV- Enclosure #2 ASSY. Enclosure #2 ASSY.Stay STOPPER, DoorHinge StopperDCA-400SSV- Enclosure #3 Assy Enclosure #3 AssySplasher Panel Side PanelDuct Side DoorDCA-400SSV- Enclosure #3 ASSY. 3875151304 C345430310419A C3494409804 C3454303204DCA-400SSV- Rubber Seals Assy Rubber Seals Assy0228901390 02289010750228900825 0228901410DCA-400SSV- Nameplate and Decals Assy Nameplate and Decals AssyName Plate Assy Control BOX GroupEngine & Radiator Group Engine Operating Panel Group94 DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Battery Group Name Plate and Decals AssyMuffler Group Fuel Tank GroupTerms and Conditions of Sale Parts DCA-400SSV- Operation and Parts Manual REV. #0 04/19/06 Your Local Dealer is
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DCA-400SSV specifications

The Multiquip DCA-400SSV is a versatile and reliable mobile generator designed to meet the demanding energy needs of various applications, from construction sites to outdoor events. With a robust combination of power output, efficiency, and portability, this generator stands out in the market for its performance capabilities.

At the heart of the DCA-400SSV is its powerful diesel engine, which delivers a remarkable output of up to 400 kVA. This makes it suitable for large-scale operations, ensuring that equipment runs smoothly and efficiently without interruptions. The generator is equipped with a state-of-the-art soundproof enclosure, significantly reducing noise levels and allowing for unobtrusive operation in areas where noise regulations are strict.

One of the main features of the DCA-400SSV is its advanced digital control system. This technology provides real-time monitoring and control of generator performance, allowing users to track vital parameters such as voltage, frequency, and operational hours. This capability ensures optimized performance, contributing to prolonged lifespan and reduced maintenance costs. Moreover, the control panel is designed for user-friendliness, making it easy for operators to adjust settings and monitor performance at a glance.

Fuel efficiency is another critical characteristic of the DCA-400SSV. The generator is engineered to minimize fuel consumption while maximizing power output. This feature is particularly beneficial in projects where fuel costs can quickly add up, making the DCA-400SSV an economical choice for long-term operations.

The mobility of the DCA-400SSV is enhanced by its compact design and equipped wheels. This facilitates easy transportation between job sites. Additionally, its rugged construction ensures it can withstand tough environments, making it ideal for industrial and construction applications where reliability is paramount.

Safety features, such as auto shutdown mechanisms for low oil pressure and high temperature, further enhance the dependability of the DCA-400SSV. These safety protocols protect both the generator and the equipment it powers, reducing the likelihood of operational failures.

In summary, the Multiquip DCA-400SSV is a powerful and efficient mobile generator that excels in providing reliable energy solutions across various environments. Its blend of advanced technology, safety features, and practicality makes it a popular choice among contractors and event organizers alike. With its exceptional performance, the DCA-400SSV is designed to meet the challenges of demanding jobs while ensuring user convenience and satisfaction.